🏷️ Basic Information Identification Make: Dodge Model: Caravan Generation: RG Years Covered: 2003, 2004, 2005, 2006, 2007 Codes Platform Code: NS (primarily, with updates) 👋 Introduction Market Position Segment: Minivan Target Audience: DIY mechanics, professional technicians, fleet owners, Dodge Caravan owners seeking to understand and maintain their vehicle Competitive Analysis Key Competitors Era: Honda Odyssey, Toyota Sienna, Ford Windstar, Chevrolet Venture, Buick Terraza (later) Key Features Vehicle Appeal: Spacious interior, versatile seating (Stow 'n Go on later models), comfortable ride, practical for families and cargo transport Manual Value Proposition Benefit: Empowers owners and technicians with detailed, accurate procedures to perform maintenance, diagnostics, and repairs, saving time and money while ensuring vehicle longevity and safety. 📋 Manual Details Coverage Areas Engine: 3.3L V6, 3.8L V6 Transmission: 4-speed Automatic (41TE/42LE) Drivetrain: Front-Wheel Drive (FWD) Chassis Systems: Suspension (front & rear), Steering, Brakes (front disc, rear drum/disc), Wheels & Tires Electrical Systems: Power distribution, Lighting, Ignition, Starting, Charging, Instrumentation, HVAC Controls, Power Accessories (windows, locks, mirrors), Audio System, Wiper/Washer System, SRS (Airbag) System Body And Interior: Body panels, Doors, Windows, Seats, Trim, HVAC components, Safety restraints Maintenance: Scheduled maintenance, Fluid changes, Filter replacements, Tune-ups Diagnostics And Troubleshooting: Component testing, Symptom-based diagnostics, Diagnostic Trouble Codes (DTCs) Page Count Estimated Pages: 1500+ Manual Type Type: Factory Service Manual / Repair Manual Language Language: English Format Format: PDF (Digital Download) 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical (3.3L EGD, 3.8L EGH), Fuel & Emissions, Cooling, Lubrication, Ignition, Exhaust, Transmission (41TE/42LE) operation and overhaul Chassis: Front & Rear Suspension, Steering System (Power Steering), Brake System (ABS included), Wheel Alignment specifications Electrical: Wiring diagrams, Lighting systems, Horn, Wiper/Washer, Power windows/locks/mirrors, Climate control, Instrument cluster, Audio, Remote Keyless Entry (RKE), Trailer Towing Wiring Body: Exterior body panels, Doors, Hood, Liftgate, Bumpers, Glass replacement, Interior trim, Seats, Stow 'n Go system details (where applicable) Safety Systems: Supplemental Restraint System (SRS) - Airbag system component identification, testing, and replacement procedures Procedures Included Routine Maintenance: Oil change, Filter replacements (oil, air, cabin), Spark plug replacement, Fluid level checks and top-offs, Belt inspection and replacement Component Repair: Engine repair (head gasket, valve seals, timing belt/chain on earlier models if applicable, piston rings), Transmission overhaul, Brake caliper/rotor/pad replacement, Suspension component replacement (shocks, struts, ball joints, tie rods), Steering rack replacement, Alternator/starter replacement, Radiator/water pump replacement Diagnostics: Troubleshooting common drivability issues, electrical faults, HVAC problems, using diagnostic scan tools, interpreting DTCs Wiring Diagrams: Detailed, color-coded wiring diagrams for all major electrical systems, allowing for precise troubleshooting of circuits Specifications And Tolerances: Torque specifications for all fasteners, valve clearances, bore and stroke dimensions, etc. Technical Depth Depth: Comprehensive from basic fluid checks to full engine and transmission rebuilds, including electrical system diagnostics and body panel repair 📊 Manual Specifications File Format Format: PDF Searchability: Fully searchable text content for quick access to information Print Quality Quality: High resolution, suitable for printing individual sections or the entire manual Binding Type Binding: N/A (Digital PDF) Paper Type Paper: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Code 1: EGD Engine Description 1: 3.3L (3301cc) OHV V6, 12-valve Horsepower 1: 180 hp @ 4800 rpm (approx.) Torque 1: 200 lb-ft @ 3200 rpm (approx.) Optional Engine Engine Code 2: EGH Engine Description 2: 3.8L (3778cc) OHV V6, 12-valve Horsepower 2: 200 hp @ 4800 rpm (approx.) Torque 2: 235 lb-ft @ 3200 rpm (approx.) Fuel System Fuel Delivery: Multi-Port Fuel Injection (MPI) Fuel Type: Unleaded gasoline Engine Management ECU Type: Chrysler SBEC/JTEC based systems (specific variants apply) 🔧 Transmission Standard Transmission Type: 4-speed Automatic Transaxle Model Code 1: 41TE Model Code 2: 42LE (for some 3.8L applications) Features Overdrive: Yes, 4th gear is overdrive Torque Converter Lockup: Electronically controlled lockup clutch Fluid Type Transmission Fluid: ATF+4 (Mopar) Fluid Capacity Capacity Approx: 8.0 US quarts (7.6 Liters) for a dry fill; 4-5 US quarts for a fluid change 📐 Dimensions Exterior Wheelbase: 119.3 inches (3030 mm) Length: 195.5 inches (4966 mm) Width: 72.0 inches (1829 mm) Height: 67.9 inches (1725 mm) Cargo Cargo Volume Behind 3Rd Row: Approx. 15.6 cubic feet (442 Liters) Cargo Volume Behind 2Nd Row: Approx. 79.2 cubic feet (2242 Liters) Cargo Volume Max: Approx. 145.2 cubic feet (4111 Liters) Weights Curb Weight Approx: 4,000 - 4,200 lbs (1814 - 1905 kg) Gross Vehicle Weight Rating Gvwr: 5,700 lbs (2585 kg) 🛡️ Safety Features Ratings NHTSA Front Impact Driver: 4/5 Stars (2003 model) NHTSA Front Impact Passenger: 4/5 Stars (2003 model) NHTSA Side Impact Front Seat: 5/5 Stars (2003 model) NHTSA Side Impact Rear Seat: 4/5 Stars (2003 model) IIHS Front Offset Driver: Acceptable (2003 model) Active Features ABS: Standard (Anti-lock Braking System) Traction Control: Optional (TCS) Passive Features Airbags Front: Standard front driver and passenger airbags Airbags Side: Optional front side-impact airbags Seat Belts: Three-point seat belts with pretensioners for front occupants, LATCH child...