🏷️ Basic Information Identification Make: Dodge Model: Caravan Year: 1994 Codes Platform Code: AS 👋 Introduction Market Position Positioning: The Dodge Caravan was a pioneering minivan that defined the segment. This manual provides the essential technical information for maintaining and repairing these popular family vehicles. Competitive Analysis Competitors: Ford Aerostar, Chevrolet Lumina APV/Venture, Plymouth Voyager (platform sharing) Key Features Features: Front-wheel drive, spacious interior, flexible seating arrangements, popular for families and commercial use. 📋 Manual Details Coverage Areas Systems Covered: Engine, Transmission, Drivetrain, Suspension, Steering, Brakes, Electrical System, HVAC, Body and Interior, Diagnostic Procedures, Maintenance Page Count Estimated Pages: 1000+ Manual Type Type: Factory Service Manual Language Language: English Format Format: Downloadable Digital File (likely PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: 2.5L 4-Cylinder (MPI), 3.0L V6 (MPI), 3.3L V6 (MPI) - Overhaul, diagnosis, specifications Engine Electrical: Ignition, Fuel Injection (MPI), Starting, Charging, ECU diagnostics, wiring diagrams Transmission Automatic: A604 (41TE), A727 (32RH) - Service, diagnosis, fluid specifications, overhaul procedures Drivetrain: Front-wheel drive, Axles, CV joints, Differential (integrated in transmission) Suspension: Front MacPherson struts, Rear beam axle with trailing arms and Watt's linkage - Alignment, component replacement, specifications Steering: Power rack and pinion - Service, diagnosis, fluid specifications Brakes: Front discs, Rear drums, Power assist, ABS (if equipped) - Service, bleeding, pad/shoe replacement, rotor specifications Electrical System: Lighting, Wipers, Horn, Power windows/locks, Gauges, Fuses, Relays, Battery, Starter, Alternator, Wiring schematics HVAC: Air Conditioning, Heating, Ventilation - Component replacement, refrigerant handling, diagnosis Body Interior: Doors, Seats, Trim, Glass, Bumpers, Hood, Tailgate - Repair, adjustment, component replacement Procedures Included Maintenance: Oil changes, filter replacements, fluid checks and changes, tune-ups, belt/hose inspection and replacement Diagnostics: Troubleshooting charts for common drivability and electrical issues, DTC (Diagnostic Trouble Code) interpretation Repair: Component removal and installation for most major and minor systems, engine and transmission overhaul Specifications: Torque values, clearances, fluid capacities, electrical values, alignment angles Technical Depth Depth: Comprehensive (from basic maintenance to complete engine and transmission rebuilds, including diagnostic procedures) 📊 Manual Specifications File Format File Type: PDF Print Quality Quality: High-resolution scans, clear text and diagrams Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Option 1: 2.5L 8-Valve SOHC Inline-4 (Turbocharged optional in earlier years, but typically naturally aspirated for '94) Engine Option 1 Displacement: 2492 cc Engine Option 1 Fuel System: Multi-Point Fuel Injection (MPI) Engine Option 2 Engine Option 2: 3.0L 12-Valve SOHC V6 (Mitsubishi 6G72 engine) Engine Option 2 Displacement: 2972 cc Engine Option 2 Fuel System: Multi-Point Fuel Injection (MPI) Engine Option 3 Engine Option 3: 3.3L 12-Valve SOHC V6 (Chrysler/Dodge) Engine Option 3 Displacement: 3301 cc Engine Option 3 Fuel System: Multi-Point Fuel Injection (MPI) Performance Hp 2.5L 4Cyl: Approx. 100-125 hp (depending on specific tune) Torque 2.5L 4Cyl: Approx. 130-145 lb-ft Hp 3.0L V6: Approx. 140-150 hp Torque 3.0L V6: Approx. 160-170 lb-ft Hp 3.3L V6: Approx. 150-160 hp Torque 3.3L V6: Approx. 180-195 lb-ft 🔧 Transmission Standard Standard Transmission: 4-speed Automatic (A604 - 41TE) Optional Optional Transmission: 3-speed Automatic (A727 - 32RH for some 2.5L models) Features Transmission Control: Electronically Controlled (for A604/41TE) Fluid Specifications Transmission Fluid Type: ATF+3 (Chrysler spec, equivalent to Dexron II/III for most purposes but use spec fluid) 📐 Dimensions Exterior Wheelbase: 111.9 inches (Standard Wheelbase), 119.3 inches (Long Wheelbase) Length: 176.5 inches (SWB), 185.4 inches (LWB) Width: 71.5 inches Height: 66.2 inches Weights Curb Weight: Approx. 3400-3800 lbs (depending on engine and configuration) 🛡️ Safety Features Ratings NHTSA Frontal Impact Driver: Not Rated (or Poor, depending on specific test and year reference) NHTSA Frontal Impact Passenger: Not Rated (or Poor, depending on specific test and year reference) Active Features ABS: Optional (Anti-lock Braking System) on rear wheels, or 4-wheel ABS on some models Passive Features Airbags: Driver's side airbag standard on some models, optional on others. Passenger airbag not available for this year. Seatbelts: Front 3-point, rear lap and shoulder belts 💡 Technology Features Infotainment Audio System: Factory AM/FM stereo with cassette player, optional CD player. Speaker configurations varied by trim level. Driver Assistance Cruise Control: Available on most models. Connectivity Connectivity Features: None in the modern sense (no Bluetooth, USB, or onboard navigation). 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,000-5,000 miles or 3-6 months (check manual for specific engine/oil type) Transmission Fluid Change: Every 30,000-50,000 miles (check manual) Spark Plugs: Every 30,000-60,000 miles (depending on plug type) Timing Belt: Not applicable for 2.5L 4-cyl (uses timing chain). 3.0L V6 (Mitsubishi) uses timing belt, typically replaced at 60,000-90,000 miles. Fluid Specifications Engine Oil Type: API SG or SH, SAE 5W-30 or 10W-30 (refer to manual for exact viscosity and capacity based on engine) Coolant Type: Chrysler's HOAT coolant (or equivalent green ethylene glycol based coolant, 50/50 mix) Power Steering Fluid: ATF+3 or equivalent power steering fluid Known...
The Dodge Caravan was a pioneering minivan that defined the segment. This manual provides the essential technical information for maintaining and repairing these popular family vehicles.
Competitive Analysis
Competitors:
Ford Aerostar, Chevrolet Lumina APV/Venture, Plymouth Voyager (platform sharing)
Key Features
Features:
Front-wheel drive, spacious interior, flexible seating arrangements, popular for families and commercial use.
📋 Manual Details
Coverage Areas
Systems Covered:
Engine, Transmission, Drivetrain, Suspension, Steering, Brakes, Electrical System, HVAC, Body and Interior, Diagnostic Procedures, Maintenance