🏷️ Basic Information Identification Make: Dodge Model: Caravan Year: 2002 Codes Platform: NS (Second Generation) 👋 Introduction Market Position Segment: Minivan Target Audience: Families, commercial users, DIY mechanics Competitive Analysis Competitors 2002: Honda Odyssey, Toyota Sienna, Ford Windstar, Chevrolet Venture, Pontiac Montana, Buick Terraza Key Features Vehicle Defining Characteristics: Versatile interior with Stow 'n Go seating (introduced later in this generation), comfortable ride, ample cargo space, practical for families Manual Value Proposition Benefit To Owner: Empowers owners to perform maintenance and repairs, saving money and ensuring longevity of the vehicle 📋 Manual Details Coverage Areas Covered Regions: North America Trim Levels Covered: All available trims (e.g., SE, ES, Sport) Page Count Estimated Page Count: 1500+ Manual Type Type: Factory Service Manual / Workshop Manual Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Engine Systems: Engine mechanical, lubrication, cooling, fuel, ignition, emissions, starting, charging, engine control module (ECM) diagnosis Transmission Systems: Automatic transmission (41TE/42LE), manual transmission (NV1500), clutch, driveline, differentials Chassis Systems: Suspension (front and rear), steering, brakes (front disc, rear drum/disc, ABS), wheels, tires Electrical Systems: Wiring diagrams, lighting, instruments, audio system, power accessories (windows, locks, mirrors), climate control, body control module (BCM), trailer wiring Body Systems: Body panels, doors, windows, seats, interior trim, HVAC system, exterior trim, bumpers, glass, sunroof Procedures Included Maintenance Procedures: Oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt inspection and replacement, brake pad/rotor service, tire rotation Repair Procedures: Engine component replacement (e.g., water pump, alternator), transmission service, brake caliper/wheel cylinder replacement, power steering pump replacement, suspension component replacement, exhaust system repair Diagnostic Procedures: Troubleshooting charts, diagnostic trouble codes (DTCs) interpretation, symptom-based diagnostics, wiring diagram analysis for electrical issues Special Procedures: Timing belt replacement (if applicable), airbag system servicing, anti-lock braking system (ABS) bleeding, fuel system pressure testing, emissions system diagnostics Technical Depth Depth: Comprehensive (from basic maintenance to full engine and transmission rebuilds) 📊 Manual Specifications File Format Searchability: Fully searchable text Accessibility: Printable pages Print Quality Image Resolution: High-resolution for clear exploded views and diagrams Binding Type Binding: Not Applicable (Digital Format) Paper Type Paper Quality: Not Applicable (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Code 1: EDZ Engine Description 1: 3.3L (3301cc) OHV V6 Bore X Stroke 1: 3.90 in x 3.58 in (99.0 mm x 91.0 mm) Compression Ratio 1: 8.9:1 Horsepower 1: 180 hp @ 5000 rpm Torque 1: 205 lb-ft @ 3200 rpm Optional Engine Engine Code 2: EGA Engine Description 2: 2.4L (2429cc) DOHC I4 (less common in US market for 2002) Horsepower 2: 150 hp @ 5800 rpm Torque 2: 167 lb-ft @ 4000 rpm Fuel System Fuel Delivery: Sequential Multi-Port Fuel Injection (MPI) Fuel Type: Unleaded gasoline Fuel Octane Requirement: 87 octane (minimum recommended) 🔧 Transmission Standard Transmission Type: 4-speed Automatic Transaxle (41TE/42LE) Optional Transmission Type: 5-speed Manual Transaxle (NV1500) - rare for North American models Features Electronic Control: Yes, for automatic transmission Fluid Type Automatic Transmission Fluid: Chrysler ATF+4 (MS-9602) Fluid Capacity Automatic Transmission Fluid Capacity: Approx. 3.5 quarts (3.3 liters) for drain and fill 📐 Dimensions Exterior Length: Approx. 179.5 inches (4559 mm) Width: Approx. 72.0 inches (1829 mm) Height: Approx. 68.1 inches (1730 mm) Wheelbase: Approx. 111.9 inches (2842 mm) Cargo Cargo Volume Behind First Row: Approx. 146.5 cu ft (4148 L) Cargo Volume Behind Second Row: Approx. 85.4 cu ft (2418 L) Weights Curb Weight: Approx. 3900-4100 lbs (1769-1860 kg) depending on configuration Gross Vehicle Weight Rating: Approx. 5500 lbs (2495 kg) 🛡️ Safety Features Ratings NHTSA Front Impact Driver: ★★★★★ (5 Stars) for 2002 model year NHTSA Front Impact Passenger: ★★★★★ (5 Stars) for 2002 model year IIHS Side Impact: Good (for models equipped with side airbags) Active Features ABS: Standard on most models Traction Control: Optional on some trims Passive Features Airbags Front: Driver and passenger front airbags standard Airbags Side: Optional side-impact airbags for front occupants Seatbelts: 3-point seatbelts in all seating positions, shoulder belt height adjustment 💡 Technology Features Infotainment Audio System: AM/FM stereo with CD player, cassette tape player (optional), and up to 6 speakers Rear Entertainment: Optional rear-seat video system with built-in screen Driver Assistance Cruise Control: Standard on most trims Parking Sensors: Not typically available for this model year Connectivity Remote Keyless Entry: Optional Power Accessories: Power windows, power door locks, power mirrors were common options 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,000 - 7,500 miles (5,000 - 12,000 km) or 6 months, depending on driving conditions and oil type used (refer to manual for specifics) Engine Air Filter Replacement: Every 15,000 - 30,000 miles (24,000 - 48,000 km) Cabin Air Filter Replacement: Every 15,000 - 30,000 miles (24,000 - 48,000 km) Spark Plug Replacement: Every 30,000 - 60,000 miles (48,000 - 96,000 km) depending on plug type (e.g., platinum vs. iridium) Transmission Fluid Change:...
Timing belt replacement (if applicable), airbag system servicing, anti-lock braking system (ABS) bleeding, fuel system pressure testing, emissions system diagnostics
Technical Depth
Depth:
Comprehensive (from basic maintenance to full engine and transmission rebuilds)
📊 Manual Specifications
File Format
Searchability:
Fully searchable text
Accessibility:
Printable pages
Print Quality
Image Resolution:
High-resolution for clear exploded views and diagrams
Binding Type
Binding:
Not Applicable (Digital Format)
Paper Type
Paper Quality:
Not Applicable (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Code 1:
EDZ
Engine Description 1:
3.3L (3301cc) OHV V6
Bore X Stroke 1:
3.90 in x 3.58 in (99.0 mm x 91.0 mm)
Compression Ratio 1:
8.9:1
Horsepower 1:
180 hp @ 5000 rpm
Torque 1:
205 lb-ft @ 3200 rpm
Optional Engine
Engine Code 2:
EGA
Engine Description 2:
2.4L (2429cc) DOHC I4 (less common in US market for 2002)
Horsepower 2:
150 hp @ 5800 rpm
Torque 2:
167 lb-ft @ 4000 rpm
Fuel System
Fuel Delivery:
Sequential Multi-Port Fuel Injection (MPI)
Fuel Type:
Unleaded gasoline
Fuel Octane Requirement:
87 octane (minimum recommended)
🔧 Transmission
Standard Transmission
Type:
4-speed Automatic Transaxle (41TE/42LE)
Optional Transmission
Type:
5-speed Manual Transaxle (NV1500) - rare for North American models
Features
Electronic Control:
Yes, for automatic transmission
Fluid Type
Automatic Transmission Fluid:
Chrysler ATF+4 (MS-9602)
Fluid Capacity
Automatic Transmission Fluid Capacity:
Approx. 3.5 quarts (3.3 liters) for drain and fill
📐 Dimensions
Exterior
Length:
Approx. 179.5 inches (4559 mm)
Width:
Approx. 72.0 inches (1829 mm)
Height:
Approx. 68.1 inches (1730 mm)
Wheelbase:
Approx. 111.9 inches (2842 mm)
Cargo
Cargo Volume Behind First Row:
Approx. 146.5 cu ft (4148 L)
Cargo Volume Behind Second Row:
Approx. 85.4 cu ft (2418 L)
Weights
Curb Weight:
Approx. 3900-4100 lbs (1769-1860 kg) depending on configuration
Gross Vehicle Weight Rating:
Approx. 5500 lbs (2495 kg)
🛡️ Safety Features
Ratings
NHTSA Front Impact Driver:
★★★★★ (5 Stars) for 2002 model year
NHTSA Front Impact Passenger:
★★★★★ (5 Stars) for 2002 model year
IIHS Side Impact:
Good (for models equipped with side airbags)
Active Features
ABS:
Standard on most models
Traction Control:
Optional on some trims
Passive Features
Airbags Front:
Driver and passenger front airbags standard
Airbags Side:
Optional side-impact airbags for front occupants
Seatbelts:
3-point seatbelts in all seating positions, shoulder belt height adjustment
💡 Technology Features
Infotainment
Audio System:
AM/FM stereo with CD player, cassette tape player (optional), and up to 6 speakers
Rear Entertainment:
Optional rear-seat video system with built-in screen
Driver Assistance
Cruise Control:
Standard on most trims
Parking Sensors:
Not typically available for this model year
Connectivity
Remote Keyless Entry:
Optional
Power Accessories:
Power windows, power door locks, power mirrors were common options
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000 - 7,500 miles (5,000 - 12,000 km) or 6 months, depending on driving conditions and oil type used (refer to manual for specifics)
Engine Air Filter Replacement:
Every 15,000 - 30,000 miles (24,000 - 48,000 km)
Cabin Air Filter Replacement:
Every 15,000 - 30,000 miles (24,000 - 48,000 km)
Spark Plug Replacement:
Every 30,000 - 60,000 miles (48,000 - 96,000 km) depending on plug type (e.g., platinum vs. iridium)
Transmission Fluid Change:
Every 30,000 - 60,000 miles (48,000 - 96,000 km)
Fluid Specifications
Engine Oil:
SAE 5W-30, API SN or higher (check manual for exact spec)
Coolant:
Chrysler OAT (Organic Additive Technology) coolant, 50/50 mix with distilled water
Brake Fluid:
DOT 3
Power Steering Fluid:
Mopar Power Steering Fluid or ATF+4 (check manual)
Known Issues
Common Problem 1:
Rear axle seal leaks
Common Problem 2:
Ignition coil failure (leading to misfires)
Common Problem 3:
Transmission solenoid issues (affecting shifting)
Common Problem 4:
Water pump leaks
Common Problem 5:
Power window motor failure
Common Problem 6:
CV joint wear
📚 Vehicle History
Brand Heritage
Dodge Legacy:
Dodge has a long history of producing durable and practical vehicles, particularly trucks and vans.
Model Evolution
Caravan Introduction:
The Dodge Caravan (and its Plymouth Voyager sibling) pioneered the minivan segment in 1984.
Generation 2002:
The 2002 model year falls within the second generation (NS, 1996-2000) and the beginning of the third generation (RS, 2001-2007). The 2002 model specifically refers to the RS generation.
Key Updates Rs Generation:
Improved aerodynamics, stiffer body structure, updated interior, available rear-seat entertainment, enhanced safety features.