Dodge Dakota 1987-1995 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Dodge Model: Dakota Years Covered: 1987-1995 Codes Platform Code: AN (First Generation) 👋 Introduction Market Position Segment: Compact/Mid-size Pickup Truck Target Audience: DIY mechanics, independent repair shops, fleet maintenance. Competitive Analysis Key Competitors: Ford Ranger, Chevrolet S-10/Sonoma, Toyota Hilux/Tacoma, Nissan Hardbody/Frontier. Key Features Unique Selling Points: Unibody construction (unique for its class at launch), available V6 engines, comfortable ride, practical for personal and light commercial use. 📋 Manual Details Coverage Areas Manual Scope: Comprehensive Service and Repair Workshop Manual Page Count Estimated Pages: Varies by specific edition/source; typically 1000+ pages Manual Type Type: Workshop Manual / Service Manual / Repair Manual Language Language: English Format Format: Digital (PDF) or Printed Book 📖 Manual Coverage Systems Covered Engine Systems: Engine mechanical (assembly, disassembly, overhaul), lubrication system, cooling system, fuel system (carbureted and EFI), ignition system, exhaust system, emissions control. Transmission Systems: Manual transmission (A500, A520, NV3500), automatic transmission (A727, A904, 42RH, 44RE), clutch system, drive shafts, differentials, axles. Braking Systems: Front disc brakes, rear drum brakes (standard), optional rear disc brakes, parking brake system, hydraulic system, ABS (if equipped). Steering Suspension Systems: Power steering system, steering gear, steering column, front suspension (independent torsion bar or coil spring), rear suspension (leaf springs), shock absorbers, sway bars, wheel alignment. Electrical Systems: Battery, charging system (alternator), starting system, lighting system, instrument cluster, gauges, switches, wiring diagrams for all major systems, power windows, power locks, horn, radio. Body Chassis Systems: Body construction, doors, hood, tailgate, glass, interior trim, seats, bumpers, frame components, chassis lubrication. HVAC Systems: Heating, Ventilation, and Air Conditioning (HVAC) system operation, service, and repair. Procedures Included Maintenance Procedures: Oil change, filter replacement, fluid level checks and top-offs, tire rotation, brake inspection, battery service, spark plug replacement, belt inspection and replacement. Troubleshooting Procedures: Diagnostic charts, symptom-based troubleshooting for engine, transmission, electrical, and chassis issues. Repair Procedures: Engine overhaul, transmission rebuild, brake caliper/drum replacement, suspension component replacement, electrical component diagnosis and repair, body panel repair. Installation Procedures: Component replacement and installation guides for major systems. Technical Depth Depth Of Information: Detailed step-by-step instructions, torque specifications, clearances, diagnostic flowcharts, wiring diagrams, exploded views, part identification. 📊 Manual Specifications File Format Digital Quality: High-resolution PDF, searchable text, printable pages. Print Quality Printed Material Quality: Durable binding, clear text, high-quality paper stock for long-term workshop use. Binding Type Binding: Spiral-bound or Perfect-bound for lay-flat use (for printed versions). Paper Type Paper: Durable, grease-resistant paper stock (for printed versions). Completeness Manual Completeness: Comprehensive coverage for all factory-installed systems and components for the specified years and engine variants. ⚙️ Engine Specifications Primary Engine Base Engine: 2.2L Inline-4 (2.2L 4Cyl OHV) Base Engine Power: Approx. 96-100 hp @ ~4400 rpm Base Engine Torque: Approx. 120-130 lb-ft @ ~2400 rpm Optional Engine 1 Optional Engine 1: 2.5L Inline-4 (2.5L 4Cyl OHV - early models) Optional Engine 1 Power: Approx. 106-112 hp Optional Engine 1 Torque: Approx. 130-140 lb-ft Optional Engine 2 Optional Engine 2: 3.9L V6 (3.9L V6 OHV - early models) Optional Engine 2 Power: Approx. 125-130 hp @ ~4000 rpm Optional Engine 2 Torque: Approx. 180-190 lb-ft @ ~2400 rpm Optional Engine 3 Optional Engine 3: 3.0L V6 (3.0L V6 OHV - later models) Optional Engine 3 Power: Approx. 140-145 hp @ ~4800 rpm Optional Engine 3 Torque: Approx. 170-180 lb-ft @ ~3600 rpm Optional Engine 4 Optional Engine 4: 5.2L V8 (Magnum - 1998+ models, not covered by this manual but part of Dakota evolution) Performance Compression Ratio 2.2L: 8.8:1 Compression Ratio 3.0Lv6: 8.9:1 Fuel System Fuel Delivery Early Models: Carburetor (e.g., 2.2L - Carter BBD 2-barrel) Fuel Delivery Later Models: Electronic Fuel Injection (EFI) - Throttle Body Injection (TBI) or Multi-port Fuel Injection (MPI) depending on engine. Fuel Type: Unleaded Gasoline 🔧 Transmission Standard Standard Transmission: 4-speed Manual (e.g., A500, NV3500 variants) Optional Optional Transmission 1: 3-speed Automatic (e.g., A727 TorqueFlite) Optional Transmission 2: 4-speed Automatic (e.g., 42RH, 44RE) Features Drive Configurations: Rear-Wheel Drive (RWD), Four-Wheel Drive (4WD) available on most trims. 📐 Dimensions Exterior Wheelbase: 112.2 inches (standard cab), 124.9 inches (long bed/club cab) Overall Length: Varies by cab and bed configuration (approx. 175-195 inches for short bed, 200+ inches for long bed). Overall Width: Approx. 71.0 inches Overall Height: Approx. 63.5 - 66.0 inches Cargo Bed Length: Approx. 6 feet (standard bed), 8 feet (long bed) Weights Curb Weight: Approx. 2800 - 3500 lbs (depending on configuration) Gross Vehicle Weight Rating Gvwr: Approx. 4500 - 5500 lbs 🛡️ Safety Features Ratings NHTSA Front Crash Test Rating: Not fully tested by modern NHTSA standards for this era, but generally considered basic for its time. Active Features Active Safety Features: Standard: Four-wheel anti-lock brakes (ABS) available on later models, particularly with V6/V8 engines. Passive Features Passive Safety Features: Seat belts (lap and shoulder belts for front occupants), reinforced cabin structure, optional airbags...

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Tags: 1987 1988 1989 1990 1991 1992 1993 1994 1995 Cars Dakota Dodge Misc Truck

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Description

🏷️ Basic Information

Identification

Make:

Dodge

Model:

Dakota

Years Covered:

1987-1995

Codes

Platform Code:

AN (First Generation)

👋 Introduction

Market Position

Segment:

Compact/Mid-size Pickup Truck

Target Audience:

DIY mechanics, independent repair shops, fleet maintenance.

Competitive Analysis

Key Competitors:

Ford Ranger, Chevrolet S-10/Sonoma, Toyota Hilux/Tacoma, Nissan Hardbody/Frontier.

Key Features

Unique Selling Points:

Unibody construction (unique for its class at launch), available V6 engines, comfortable ride, practical for personal and light commercial use.

📋 Manual Details

Coverage Areas

Manual Scope:

Comprehensive Service and Repair Workshop Manual

Page Count

Estimated Pages:

Varies by specific edition/source; typically 1000+ pages

Manual Type

Type:

Workshop Manual / Service Manual / Repair Manual

Language

Language:

English

Format

Format:

Digital (PDF) or Printed Book

📖 Manual Coverage

Systems Covered

Engine Systems:

Engine mechanical (assembly, disassembly, overhaul), lubrication system, cooling system, fuel system (carbureted and EFI), ignition system, exhaust system, emissions control.

Transmission Systems:

Manual transmission (A500, A520, NV3500), automatic transmission (A727, A904, 42RH, 44RE), clutch system, drive shafts, differentials, axles.

Braking Systems:

Front disc brakes, rear drum brakes (standard), optional rear disc brakes, parking brake system, hydraulic system, ABS (if equipped).

Steering Suspension Systems:

Power steering system, steering gear, steering column, front suspension (independent torsion bar or coil spring), rear suspension (leaf springs), shock absorbers, sway bars, wheel alignment.

Electrical Systems:

Battery, charging system (alternator), starting system, lighting system, instrument cluster, gauges, switches, wiring diagrams for all major systems, power windows, power locks, horn, radio.

Body Chassis Systems:

Body construction, doors, hood, tailgate, glass, interior trim, seats, bumpers, frame components, chassis lubrication.

HVAC Systems:

Heating, Ventilation, and Air Conditioning (HVAC) system operation, service, and repair.

Procedures Included

Maintenance Procedures:

Oil change, filter replacement, fluid level checks and top-offs, tire rotation, brake inspection, battery service, spark plug replacement, belt inspection and replacement.

Troubleshooting Procedures:

Diagnostic charts, symptom-based troubleshooting for engine, transmission, electrical, and chassis issues.

Repair Procedures:

Engine overhaul, transmission rebuild, brake caliper/drum replacement, suspension component replacement, electrical component diagnosis and repair, body panel repair.

Installation Procedures:

Component replacement and installation guides for major systems.

Technical Depth

Depth Of Information:

Detailed step-by-step instructions, torque specifications, clearances, diagnostic flowcharts, wiring diagrams, exploded views, part identification.

📊 Manual Specifications

File Format

Digital Quality:

High-resolution PDF, searchable text, printable pages.

Print Quality

Printed Material Quality:

Durable binding, clear text, high-quality paper stock for long-term workshop use.

Binding Type

Binding:

Spiral-bound or Perfect-bound for lay-flat use (for printed versions).

Paper Type

Paper:

Durable, grease-resistant paper stock (for printed versions).

Completeness

Manual Completeness:

Comprehensive coverage for all factory-installed systems and components for the specified years and engine variants.

⚙️ Engine Specifications

Primary Engine

Base Engine:

2.2L Inline-4 (2.2L 4Cyl OHV)

Base Engine Power:

Approx. 96-100 hp @ ~4400 rpm

Base Engine Torque:

Approx. 120-130 lb-ft @ ~2400 rpm

Optional Engine 1

Optional Engine 1:

2.5L Inline-4 (2.5L 4Cyl OHV - early models)

Optional Engine 1 Power:

Approx. 106-112 hp

Optional Engine 1 Torque:

Approx. 130-140 lb-ft

Optional Engine 2

Optional Engine 2:

3.9L V6 (3.9L V6 OHV - early models)

Optional Engine 2 Power:

Approx. 125-130 hp @ ~4000 rpm

Optional Engine 2 Torque:

Approx. 180-190 lb-ft @ ~2400 rpm

Optional Engine 3

Optional Engine 3:

3.0L V6 (3.0L V6 OHV - later models)

Optional Engine 3 Power:

Approx. 140-145 hp @ ~4800 rpm

Optional Engine 3 Torque:

Approx. 170-180 lb-ft @ ~3600 rpm

Optional Engine 4

Optional Engine 4:

5.2L V8 (Magnum - 1998+ models, not covered by this manual but part of Dakota evolution)

Performance

Compression Ratio 2.2L:

8.8:1

Compression Ratio 3.0Lv6:

8.9:1

Fuel System

Fuel Delivery Early Models:

Carburetor (e.g., 2.2L - Carter BBD 2-barrel)

Fuel Delivery Later Models:

Electronic Fuel Injection (EFI) - Throttle Body Injection (TBI) or Multi-port Fuel Injection (MPI) depending on engine.

Fuel Type:

Unleaded Gasoline

🔧 Transmission

Standard

Standard Transmission:

4-speed Manual (e.g., A500, NV3500 variants)

Optional

Optional Transmission 1:

3-speed Automatic (e.g., A727 TorqueFlite)

Optional Transmission 2:

4-speed Automatic (e.g., 42RH, 44RE)

Features

Drive Configurations:

Rear-Wheel Drive (RWD), Four-Wheel Drive (4WD) available on most trims.

📐 Dimensions

Exterior

Wheelbase:

112.2 inches (standard cab), 124.9 inches (long bed/club cab)

Overall Length:

Varies by cab and bed configuration (approx. 175-195 inches for short bed, 200+ inches for long bed).

Overall Width:

Approx. 71.0 inches

Overall Height:

Approx. 63.5 - 66.0 inches

Cargo

Bed Length:

Approx. 6 feet (standard bed), 8 feet (long bed)

Weights

Curb Weight:

Approx. 2800 - 3500 lbs (depending on configuration)

Gross Vehicle Weight Rating Gvwr:

Approx. 4500 - 5500 lbs

🛡️ Safety Features

Ratings

NHTSA Front Crash Test Rating:

Not fully tested by modern NHTSA standards for this era, but generally considered basic for its time.

Active Features

Active Safety Features:

Standard: Four-wheel anti-lock brakes (ABS) available on later models, particularly with V6/V8 engines.

Passive Features

Passive Safety Features:

Seat belts (lap and shoulder belts for front occupants), reinforced cabin structure, optional airbags (driver-side airbag became available late in the first generation).

💡 Technology Features

Infotainment

Audio System:

AM/FM radio with optional cassette player, optional premium sound system.

Instrument Cluster:

Analog gauges: Speedometer, tachometer (optional), fuel gauge, engine temperature, oil pressure, voltmeter. Warning lights.

Driver Assistance

Driver Assistance Features:

Limited to ABS on later models. No electronic stability control, traction control, or adaptive cruise control.

Connectivity

Connectivity Features:

No integrated Bluetooth or smartphone connectivity; aftermarket solutions are common.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 3,000-7,500 miles or 6 months (refer to manual for specific engine/oil type).

Air Filter Replacement:

Every 12,000-15,000 miles or as needed based on conditions.

Spark Plug Replacement:

Varies by plug type (e.g., copper plugs ~30,000 miles, platinum ~60,000-100,000 miles).

Transmission Fluid Change:

Automatic: Every 30,000-60,000 miles. Manual: Inspect periodically, change as needed.

Fluid Specifications

Engine Oil Spec 2.2L:

API SG/SH, SAE 5W-30 or 10W-30 (check manual for viscosity based on temperature).

Engine Oil Spec V6:

API SG/SH, SAE 10W-30 (check manual for viscosity based on temperature).

Transmission Fluid Atf:

ATF+2 or ATF+3 (Chrysler spec)

Coolant Spec:

Mopar Antifreeze/Coolant (Ethylene Glycol based), typically a 50/50 mix with distilled water.

Brake Fluid Spec:

DOT 3

Known Issues

Common Issues 1:

Rust: Particularly in rocker panels, wheel wells, and cab corners.

Common Issues 2:

Engine oil leaks: Valve cover gaskets, rear main seals.

Common Issues 3:

Transmission issues: Torque converter problems in automatics, wear in manual synchronizers.

Common Issues 4:

Electrical gremlins: Fraying wiring harnesses, issues with sensors and switches.

Common Issues 5:

Suspension wear: Ball joints, tie rod ends, leaf spring bushings.

📚 Vehicle History

Brand Heritage

Dodge Truck Lineage:

Dodge had a history with compact trucks starting with the Mitsubishi-based D50/Mitsu Starion (1978-1990), but the Dakota was its first domestically engineered compact/mid-size pickup.

Model Evolution

First Generation Introduction:

Introduced for the 1987 model year, replacing the Mitsubishi D50. Positioned as a 'compact' truck but larger than many competitors like the S-10/Ranger.

Key Updates During Generation:

Introduction of V6 engines (2.5L, then 3.0L), introduction of 4WD, availability of Club Cab (extended cab), optional airbags, available ABS, minor styling refreshes.

Production

Manufacturing Locations:

Warren Truck Assembly Plant, Warren, Michigan.

Production Years:

1987-1995 (First Generation)

🏆 Awards & Recognition

Recognitions

Truck Of The Year Awards:

While not a multiple award winner like some later trucks, the Dakota was recognized for its blend of capability and comfort, often praised for its V6 power and refined ride compared to some competitors.

Ratings

Consumer Reports Reliability:

Varied over the years; some model years had above-average reliability, while others experienced more issues. The manual helps address these known problems.