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DODGE INTREPID 2004 (LH PLATFORM) Service Repair Manual

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🏷️ Basic Information Identification Make: Dodge Model: Intrepid Year: 2004 Platform: LH Platform 👋 Introduction Market Position Segment: Full-size Sedan Target Audience: Families, commuting, executive transport Competitive Analysis Competitors: Ford Taurus, Toyota Avalon, Chevrolet Impala, Buick LeSabre Key Features Design Philosophy: Aerodynamic styling, spacious interior, comfortable ride Lh Platform Benefits: Improved ride and handling, enhanced safety, modern interior packaging 📋 Manual Details Coverage Areas Primary Focus: Service and Repair Procedures Page Count Estimated Pages: Over 1000 (typical for comprehensive service manuals) Manual Type Type: Factory Service Manual / Workshop Manual Language Language: English Format Format: Digital (PDF) / Printed Copy (depending on sale) 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, disassembly, lubrication, cooling, fuel, exhaust, ignition, timing Engine Performance: Diagnosis and testing of engine performance issues Transmission Automatic: 42LE automatic transmission service, overhaul, diagnosis Drivetrain: Axles, CV joints, differential service Suspension: Front and rear suspension components, alignment, diagnosis Steering: Power steering system, steering column, linkage, diagnosis Brakes: Hydraulic system, ABS, disc and drum brake service, parking brake Electrical System: Battery, charging system, starting system, lighting, accessories Engine Control Module: PCM diagnosis, sensor testing, actuator testing, wiring diagrams Body Electrical: Power windows, power locks, mirrors, climate control, instrument cluster Climate Control: HVAC system service, refrigerant handling, component replacement Body And Frame: Body panel repair, door operation, glass replacement, structural components Restraint Systems: Airbag system diagnosis and service procedures Procedures Included Scheduled Maintenance: Oil changes, filter replacements, fluid checks, tune-ups Troubleshooting: Diagnostic flowcharts, symptom-based diagnosis, component testing Repair Procedures: Step-by-step instructions for component replacement and repair Component Rebuild: Detailed instructions for rebuilding engine, transmission, and other major components Special Tools: Identification and usage of specialized tools required for service Wiring Diagrams: Complete electrical schematics for all vehicle systems Technical Depth Level: Comprehensive (from basic maintenance to complete engine/transmission overhauls) 📊 Manual Specifications File Format File Type: PDF (Searchable Text) Print Quality Quality: High Resolution (Clear diagrams and text) Binding Type Binding: N/A (for digital), Professional binding (for printed) Paper Type Paper: N/A (for digital), Durable paper stock (for printed) ⚙️ Engine Specifications Primary Engine Engine Code: ECL (3.5L V6) Displacement: 3.5 Liters (214.6 cubic inches) Configuration: SOHC V6 Bore X Stroke: 3.50 x 3.72 inches (89.0 x 94.5 mm) Compression Ratio: 9.3:1 Performance Horsepower: 200 hp @ 5600 RPM Torque: 220 lb-ft @ 3200 RPM Fuel System Fuel Delivery: Multi-Point Fuel Injection (MPI) Fuel Type: Unleaded Regular 87 Octane Engine Features Engine Management: Chrysler's SBEC (Single-Board Engine Controller) or NGC (Next-Generation Controller) 🔧 Transmission Standard Transmission Type: 42LE Automatic Transmission Gear Ratios General: Refer to manual for specific ratios (e.g., 1st: 2.84, 2nd: 1.60, 3rd: 1.00, Rev: 2.20) Optional Optional Transmission: None for 2004 Intrepid Features Transmission Fluid Type: ATF+4 (MS-9602) Transmission Fluid Capacity: Approximately 9.5 pints (4.5 liters) for refill 📐 Dimensions Exterior Length: 203.7 inches Width: 74.4 inches Height: 56.7 inches Wheelbase: 113.0 inches Front Track: 61.4 inches Rear Track: 61.5 inches Interior Passenger Volume: 106.3 cubic feet Front Headroom: 38.8 inches Rear Headroom: 38.0 inches Front Legroom: 43.1 inches Rear Legroom: 38.4 inches Cargo Trunk Volume: 16.1 cubic feet Weights Curb Weight: Approx. 3580-3750 lbs (depending on trim) Gross Vehicle Weight Rating: Approx. 4700 lbs 🛡️ Safety Features Ratings NHTSA Frontal Impact Driver: Good (5-star rating) NHTSA Frontal Impact Passenger: Good (5-star rating) NHTSA Side Impact Front Seat: Good (4-star rating) NHTSA Side Impact Rear Seat: Good (4-star rating) IIHS Front Crash Rating: Good Active Features ABS: Standard Anti-lock Braking System (ABS) Traction Control: Optional Traction Control System Passive Features Airbags Front: Advanced Frontal Airbags Airbags Side: Optional Side Impact Airbags Seatbelts: 3-point front and rear seat belts, pretensioners 💡 Technology Features Infotainment Audio Options: AM/FM stereo, CD player, cassette player, Infinity premium audio system Climate Control Tech: Manual or automatic climate control with recirculation mode Driver Assistance Cruise Control: Standard cruise control Keyless Entry: Optional keyless entry and remote start Connectivity Onboard Diagnostics: OBD-II compliant for emissions and diagnostics 🔧 Maintenance Service Intervals Oil Change Interval: Every 7,500 miles or 6 months, whichever comes first (using synthetic blend or full synthetic) Air Filter Replacement: Every 30,000 miles or as needed based on conditions Spark Plug Replacement: Every 100,000 miles (for platinum or iridium plugs) Transmission Fluid Change: Every 60,000 to 100,000 miles (refer to manual for specific recommendation) Fluid Specifications Engine Oil Type: SAE 5W-30 (API Certified) Engine Oil Capacity: 4.7 quarts (4.5 liters) with filter change Coolant Type: Chrysler OAT (Organic Acid Technology) Red Coolant (MS-9769) Coolant Capacity: Approximately 11.0 quarts (10.4 liters) Brake Fluid Type: DOT 3 Known Issues Common Problem 1: Intake manifold gasket leaks (causing coolant or oil leaks) Common Problem 2: Transmission solenoid issues (resulting in shifting problems) Common Problem 3: Power steering pump leaks or noise Common Problem 4: Window regulator failures Common Problem 5: EVAP system leaks (check engine...
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DODGE INTREPID 2004 (LH PLATFORM) Service Repair Manual
🏷️ Basic Information
Identification
Make:
Dodge
Model:
Intrepid
Year:
2004
Platform:
LH Platform
👋 Introduction
Market Position
Segment:
Full-size Sedan
Target Audience:
Families, commuting, executive transport
Competitive Analysis
Competitors:
Ford Taurus, Toyota Avalon, Chevrolet Impala, Buick LeSabre
Key Features
Design Philosophy:
Aerodynamic styling, spacious interior, comfortable ride
Lh Platform Benefits:
Improved ride and handling, enhanced safety, modern interior packaging
📋 Manual Details
Coverage Areas
Primary Focus:
Service and Repair Procedures
Page Count
Estimated Pages:
Over 1000 (typical for comprehensive service manuals)
Manual Type
Type:
Factory Service Manual / Workshop Manual
Language
Language:
English
Format
Format:
Digital (PDF) / Printed Copy (depending on sale)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, disassembly, lubrication, cooling, fuel, exhaust, ignition, timing
Engine Performance:
Diagnosis and testing of engine performance issues
Transmission Automatic:
42LE automatic transmission service, overhaul, diagnosis
Drivetrain:
Axles, CV joints, differential service
Suspension:
Front and rear suspension components, alignment, diagnosis
Steering:
Power steering system, steering column, linkage, diagnosis
Brakes:
Hydraulic system, ABS, disc and drum brake service, parking brake
Electrical System:
Battery, charging system, starting system, lighting, accessories
Engine Control Module:
PCM diagnosis, sensor testing, actuator testing, wiring diagrams
Body Electrical:
Power windows, power locks, mirrors, climate control, instrument cluster
Climate Control:
HVAC system service, refrigerant handling, component replacement
Body And Frame:
Body panel repair, door operation, glass replacement, structural components
Restraint Systems:
Airbag system diagnosis and service procedures
Procedures Included
Scheduled Maintenance:
Oil changes, filter replacements, fluid checks, tune-ups
Troubleshooting:
Diagnostic flowcharts, symptom-based diagnosis, component testing
Repair Procedures:
Step-by-step instructions for component replacement and repair
Component Rebuild:
Detailed instructions for rebuilding engine, transmission, and other major components
Special Tools:
Identification and usage of specialized tools required for service
Wiring Diagrams:
Complete electrical schematics for all vehicle systems
Technical Depth
Level:
Comprehensive (from basic maintenance to complete engine/transmission overhauls)
📊 Manual Specifications
File Format
File Type:
PDF (Searchable Text)
Print Quality
Quality:
High Resolution (Clear diagrams and text)
Binding Type
Binding:
N/A (for digital), Professional binding (for printed)
Paper Type
Paper:
N/A (for digital), Durable paper stock (for printed)
⚙️ Engine Specifications
Primary Engine
Engine Code:
ECL (3.5L V6)
Displacement:
3.5 Liters (214.6 cubic inches)
Configuration:
SOHC V6
Bore X Stroke:
3.50 x 3.72 inches (89.0 x 94.5 mm)
Compression Ratio:
9.3:1
Performance
Horsepower:
200 hp @ 5600 RPM
Torque:
220 lb-ft @ 3200 RPM
Fuel System
Fuel Delivery:
Multi-Point Fuel Injection (MPI)
Fuel Type:
Unleaded Regular 87 Octane
Engine Features
Engine Management:
Chrysler's SBEC (Single-Board Engine Controller) or NGC (Next-Generation Controller)
🔧 Transmission
Standard
Transmission Type:
42LE Automatic Transmission
Gear Ratios General:
Refer to manual for specific ratios (e.g., 1st: 2.84, 2nd: 1.60, 3rd: 1.00, Rev: 2.20)
Optional
Optional Transmission:
None for 2004 Intrepid
Features
Transmission Fluid Type:
ATF+4 (MS-9602)
Transmission Fluid Capacity:
Approximately 9.5 pints (4.5 liters) for refill
📐 Dimensions
Exterior
Length:
203.7 inches
Width:
74.4 inches
Height:
56.7 inches
Wheelbase:
113.0 inches
Front Track:
61.4 inches
Rear Track:
61.5 inches
Interior
Passenger Volume:
106.3 cubic feet
Front Headroom:
38.8 inches
Rear Headroom:
38.0 inches
Front Legroom:
43.1 inches
Rear Legroom:
38.4 inches
Cargo
Trunk Volume:
16.1 cubic feet
Weights
Curb Weight:
Approx. 3580-3750 lbs (depending on trim)
Gross Vehicle Weight Rating:
Approx. 4700 lbs
🛡️ Safety Features
Ratings
NHTSA Frontal Impact Driver:
Good (5-star rating)
NHTSA Frontal Impact Passenger:
Good (5-star rating)
NHTSA Side Impact Front Seat:
Good (4-star rating)
NHTSA Side Impact Rear Seat:
Good (4-star rating)
IIHS Front Crash Rating:
Good
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Optional Traction Control System
Passive Features
Airbags Front:
Advanced Frontal Airbags
Airbags Side:
Optional Side Impact Airbags
Seatbelts:
3-point front and rear seat belts, pretensioners
💡 Technology Features
Infotainment
Audio Options:
AM/FM stereo, CD player, cassette player, Infinity premium audio system
Climate Control Tech:
Manual or automatic climate control with recirculation mode
Driver Assistance
Cruise Control:
Standard cruise control
Keyless Entry:
Optional keyless entry and remote start
Connectivity
Onboard Diagnostics:
OBD-II compliant for emissions and diagnostics
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 miles or 6 months, whichever comes first (using synthetic blend or full synthetic)
Air Filter Replacement:
Every 30,000 miles or as needed based on conditions
Spark Plug Replacement:
Every 100,000 miles (for platinum or iridium plugs)
Transmission Fluid Change:
Every 60,000 to 100,000 miles (refer to manual for specific recommendation)
Fluid Specifications
Engine Oil Type:
SAE 5W-30 (API Certified)
Engine Oil Capacity:
4.7 quarts (4.5 liters) with filter change
Coolant Type:
Chrysler OAT (Organic Acid Technology) Red Coolant (MS-9769)
Coolant Capacity:
Approximately 11.0 quarts (10.4 liters)
Brake Fluid Type:
DOT 3
Known Issues
Common Problem 1:
Intake manifold gasket leaks (causing coolant or oil leaks)
Common Problem 2:
Transmission solenoid issues (resulting in shifting problems)
Common Problem 3:
Power steering pump leaks or noise
Common Problem 4:
Window regulator failures
Common Problem 5:
EVAP system leaks (check engine light)
📚 Vehicle History
Brand Heritage
Dodge Legacy:
Chrysler's performance-oriented division, known for muscle cars and robust engineering.
Model Evolution
First Generation:
1993-1997 Dodge Intrepid (based on LH platform)
Second Generation:
1998-2004 Dodge Intrepid (redesigned, updated styling and features)
Discontinuation:
Intrepid production ceased after the 2004 model year, replaced by the Dodge Charger.
Production
Manufacturing Location:
Bramalea, Ontario, Canada (Chrysler Canada Assembly Plant)
🏆 Awards & Recognition
Recognitions
Ward 10 Best Engines:
The 3.5L V6 engine was recognized by Ward's Communications in prior years for its refinement and performance.
Ratings
Consumer Reports Ratings:
Varies by year; often cited for comfort and spaciousness, with mixed reliability scores in later years.
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