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2004 Dodge Intrepid Service Repair Manual

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🏷️ Basic Information Identification Make: Dodge Model: Intrepid Year: 2004 Generation Third Generation Code: LH Third Generation Years: 2004-2004 👋 Introduction Market Position Vehicle Segment: Full-size sedan Target Audience: Families, individuals seeking comfortable and spacious transportation with a focus on value. Competitive Analysis Key Competitors 2004: Ford Crown Victoria, Chevrolet Impala, Toyota Avalon, Buick LeSabre. Key Features Design Philosophy: American styling with an emphasis on interior space and comfort, a signature of the LH platform. Value Proposition: Offered a large, comfortable, and generally well-equipped package at a competitive price point compared to some import rivals. 📋 Manual Details Coverage Areas Systems Covered: Introduction, Lubrication & Maintenance, Suspension, Driveline, Brakes, Cooling, Audio/Video, Chime/Buzzer, Clock, Electronic Control Modules, Engine Systems, Heated Systems, Horn, Ignition Control, Instrument Cluster, Lamps, Message Systems, Power Systems, Restraints, Speed Control, Vehicle Theft Security, Wipers/Washers, Wiring, Engine, Exhaust System, Frame & Bumpers, Fuel System, Steering, Transaxle, Tires/Wheels, Body, Heating & Air Conditioning, Emissions Control, Component and System Index Page Count Estimated Page Count: Extensive, likely over 1500 pages based on typical service manual depth for this era and complexity. Manual Type Manual Type: Service Repair Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Powertrain: Comprehensive coverage of engine, fuel, exhaust, and cooling systems, as well as the transaxle. Chassis: Detailed information on suspension, steering, brakes, driveline, wheels, and tires. Electrical And Electronics: Extensive coverage of wiring diagrams, electronic control modules (ECMs), instrument cluster, lighting, audio/video, power systems, and vehicle security. Body And Comfort: Includes sections on body, frame, bumpers, heating and air conditioning, and restraints (airbags). Procedures Included Diagnostic Procedures: Step-by-step diagnostic procedures for common and complex issues, including symptom identification and troubleshooting charts. Repair Procedures: Detailed, illustrated repair procedures for virtually all mechanical and electrical components. Maintenance Procedures: Comprehensive guide to routine maintenance, including fluid changes, filter replacements, and inspections. Specifications And Data: Inclusion of technical data, torque specifications, clearances, and electrical parameters. Technical Depth Diagnostic Capabilities: Advanced diagnostic strategies, likely requiring a DRB III scan tool or equivalent for full exploitation of electronic system diagnostics. Rebuild Procedures: Likely includes detailed instructions for major component rebuilds, such as engines and transaxles. Electrical Schematics: Full-color, detailed wiring diagrams for all vehicle systems, crucial for electrical troubleshooting. 📊 Manual Specifications File Format Compatibility: All Versions of Windows & Mac Required Software: Adobe PDF Reader & WinZip Print Quality Printability: All pages are printable, allowing for use in a garage or workshop environment. Binding Type Binding Type: Digital (Downloadable) Paper Type Paper Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Option 1: 3.5L (215 cu in) SOHC V6 (EGA) Engine Option 1 Horsepower: Approx. 200-205 hp Engine Option 1 Torque: Approx. 225-230 lb-ft Engine Option 2: 2.7L (167 cu in) DOHC V6 (ECL) - Less common in later years, but possible. Performance Engine Management: Integrated Powertrain Control Module (PCM) Fuel System Fuel Delivery: Multi-port Fuel Injection (MPI) Recommended Fuel: 87 Octane Unleaded Gasoline 🔧 Transmission Standard Transmission Type: 4-Speed Automatic Transaxle (42LE) Optional Optional Transmission: N/A for 2004 model year. Features Transmission Control: Electronically controlled with Overdrive. Transmission Fluid Type: ATF+4 (Mopar) 📐 Dimensions Exterior Length: Approx. 201.0 inches Width: Approx. 74.4 inches Height: Approx. 56.7 inches Wheelbase: Approx. 113.0 inches Weights Curb Weight: Approx. 3600-3800 lbs (depending on configuration) 🛡️ Safety Features Ratings NHTSA Front Crash Test Rating: Likely 4-star (refer to specific NHTSA data for definitive rating). IIHS Front Crash Test Rating: Good (refer to specific IIHS data for definitive rating). Active Features Braking System: Available Anti-lock Braking System (ABS) on all wheels. Traction Control: Optional Traction Control System (TCS). Passive Features Airbags: Driver and front passenger airbags, available side-impact airbags. Seatbelts: Three-point front and rear seatbelts, pretensioners for front seats. 💡 Technology Features Infotainment Audio System: Factory AM/FM stereo with CD player, cassette player optional. Premium Infinity sound systems often available. Navigation: Factory navigation systems were available on higher trim levels, though rare. Driver Assistance Cruise Control: Standard Speed Control (Cruise Control). Connectivity Keyless Entry: Remote Keyless Entry system available. Security System: Vehicle Theft Security System standard. 🔧 Maintenance Service Intervals Oil Change Interval: Typically 3,000-5,000 miles or 3-6 months, depending on driving conditions (consult manual for specifics). Tire Rotation Interval: Every 5,000-7,500 miles. Spark Plug Replacement: Refer to manual, typically around 60,000-100,000 miles depending on plug type. Fluid Specifications Engine Oil Type: 5W-30 (Synthetic blend or full synthetic recommended for optimal performance and longevity) Coolant Type: Mopar OAT (Orange) Antifreeze/Coolant, 5/150,000 Mile Formula Brake Fluid Type: DOT 3 Known Issues Common Powertrain Issues: Head gasket leaks (especially on earlier 2.7L), transmission solenoid issues, torque converter shudder. Common Electrical Issues: PCM failures, instrument cluster problems (gauges flickering/dying), window regulator failures, power seat module issues. Common Suspension Issues: Front strut bearing failure, ball joint wear, control arm bushings. Common HVAC Issues:...
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2004 Dodge Intrepid Service Repair Manual
🏷️ Basic Information
Identification
Make:
Dodge
Model:
Intrepid
Year:
2004
Generation
Third Generation Code:
LH
Third Generation Years:
2004-2004
👋 Introduction
Market Position
Vehicle Segment:
Full-size sedan
Target Audience:
Families, individuals seeking comfortable and spacious transportation with a focus on value.
Competitive Analysis
Key Competitors 2004:
Ford Crown Victoria, Chevrolet Impala, Toyota Avalon, Buick LeSabre.
Key Features
Design Philosophy:
American styling with an emphasis on interior space and comfort, a signature of the LH platform.
Value Proposition:
Offered a large, comfortable, and generally well-equipped package at a competitive price point compared to some import rivals.
📋 Manual Details
Coverage Areas
Systems Covered:
Introduction, Lubrication & Maintenance, Suspension, Driveline, Brakes, Cooling, Audio/Video, Chime/Buzzer, Clock, Electronic Control Modules, Engine Systems, Heated Systems, Horn, Ignition Control, Instrument Cluster, Lamps, Message Systems, Power Systems, Restraints, Speed Control, Vehicle Theft Security, Wipers/Washers, Wiring, Engine, Exhaust System, Frame & Bumpers, Fuel System, Steering, Transaxle, Tires/Wheels, Body, Heating & Air Conditioning, Emissions Control, Component and System Index
Page Count
Estimated Page Count:
Extensive, likely over 1500 pages based on typical service manual depth for this era and complexity.
Manual Type
Manual Type:
Service Repair Manual
Language
Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Powertrain:
Comprehensive coverage of engine, fuel, exhaust, and cooling systems, as well as the transaxle.
Chassis:
Detailed information on suspension, steering, brakes, driveline, wheels, and tires.
Electrical And Electronics:
Extensive coverage of wiring diagrams, electronic control modules (ECMs), instrument cluster, lighting, audio/video, power systems, and vehicle security.
Body And Comfort:
Includes sections on body, frame, bumpers, heating and air conditioning, and restraints (airbags).
Procedures Included
Diagnostic Procedures:
Step-by-step diagnostic procedures for common and complex issues, including symptom identification and troubleshooting charts.
Repair Procedures:
Detailed, illustrated repair procedures for virtually all mechanical and electrical components.
Maintenance Procedures:
Comprehensive guide to routine maintenance, including fluid changes, filter replacements, and inspections.
Specifications And Data:
Inclusion of technical data, torque specifications, clearances, and electrical parameters.
Technical Depth
Diagnostic Capabilities:
Advanced diagnostic strategies, likely requiring a DRB III scan tool or equivalent for full exploitation of electronic system diagnostics.
Rebuild Procedures:
Likely includes detailed instructions for major component rebuilds, such as engines and transaxles.
Electrical Schematics:
Full-color, detailed wiring diagrams for all vehicle systems, crucial for electrical troubleshooting.
📊 Manual Specifications
File Format
Compatibility:
All Versions of Windows & Mac
Required Software:
Adobe PDF Reader & WinZip
Print Quality
Printability:
All pages are printable, allowing for use in a garage or workshop environment.
Binding Type
Binding Type:
Digital (Downloadable)
Paper Type
Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Option 1:
3.5L (215 cu in) SOHC V6 (EGA)
Engine Option 1 Horsepower:
Approx. 200-205 hp
Engine Option 1 Torque:
Approx. 225-230 lb-ft
Engine Option 2:
2.7L (167 cu in) DOHC V6 (ECL) - Less common in later years, but possible.
Performance
Engine Management:
Integrated Powertrain Control Module (PCM)
Fuel System
Fuel Delivery:
Multi-port Fuel Injection (MPI)
Recommended Fuel:
87 Octane Unleaded Gasoline
🔧 Transmission
Standard
Transmission Type:
4-Speed Automatic Transaxle (42LE)
Optional
Optional Transmission:
N/A for 2004 model year.
Features
Transmission Control:
Electronically controlled with Overdrive.
Transmission Fluid Type:
ATF+4 (Mopar)
📐 Dimensions
Exterior
Length:
Approx. 201.0 inches
Width:
Approx. 74.4 inches
Height:
Approx. 56.7 inches
Wheelbase:
Approx. 113.0 inches
Weights
Curb Weight:
Approx. 3600-3800 lbs (depending on configuration)
🛡️ Safety Features
Ratings
NHTSA Front Crash Test Rating:
Likely 4-star (refer to specific NHTSA data for definitive rating).
IIHS Front Crash Test Rating:
Good (refer to specific IIHS data for definitive rating).
Active Features
Braking System:
Available Anti-lock Braking System (ABS) on all wheels.
Traction Control:
Optional Traction Control System (TCS).
Passive Features
Airbags:
Driver and front passenger airbags, available side-impact airbags.
Seatbelts:
Three-point front and rear seatbelts, pretensioners for front seats.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM stereo with CD player, cassette player optional. Premium Infinity sound systems often available.
Navigation:
Factory navigation systems were available on higher trim levels, though rare.
Driver Assistance
Cruise Control:
Standard Speed Control (Cruise Control).
Connectivity
Keyless Entry:
Remote Keyless Entry system available.
Security System:
Vehicle Theft Security System standard.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 3,000-5,000 miles or 3-6 months, depending on driving conditions (consult manual for specifics).
Tire Rotation Interval:
Every 5,000-7,500 miles.
Spark Plug Replacement:
Refer to manual, typically around 60,000-100,000 miles depending on plug type.
Fluid Specifications
Engine Oil Type:
5W-30 (Synthetic blend or full synthetic recommended for optimal performance and longevity)
Coolant Type:
Mopar OAT (Orange) Antifreeze/Coolant, 5/150,000 Mile Formula
Brake Fluid Type:
DOT 3
Known Issues
Common Powertrain Issues:
Head gasket leaks (especially on earlier 2.7L), transmission solenoid issues, torque converter shudder.
Common Electrical Issues:
PCM failures, instrument cluster problems (gauges flickering/dying), window regulator failures, power seat module issues.
Common Suspension Issues:
Front strut bearing failure, ball joint wear, control arm bushings.
Common HVAC Issues:
Blend door actuator failure, AC compressor clutch failure, heater core leaks.
📚 Vehicle History
Brand Heritage
Dodge Brand Focus:
Known for performance-oriented vehicles and a focus on American automotive traditions.
Model Evolution
Intrepid Platform:
Part of Chrysler's LH platform, shared with Chrysler Concorde, LHS, and New Yorker.
Third Generation Changes:
The 2004 model represents the final year of the Intrepid's production run, receiving minor updates and refinements over its lifespan.
Production
Production Period:
1993-2004
Manufacturing Location:
Bramalea, Ontario, Canada
🏆 Awards & Recognition
Recognitions
Customer Satisfaction:
While specific awards for the 2004 model may be scarce, the Intrepid generally received positive reviews for its spacious interior and comfortable ride in its class.
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