Dodge Magnum 300 Touring 2006 Service Repair Manual

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🏷️ Basic Information Identification Make: Dodge Model: Magnum Year: 2006 Trim: 300 Touring Codes Platform Code: LX Platform Chassis Code: LC 👋 Introduction Market Position Segment: Full-size station wagon (also known as a 'sportwagon') Target Audience: Individuals seeking a blend of performance, utility, and American styling Competitive Analysis Competitors: Ford Five Hundred/Taurus wagon, Buick LaCrosse, Cadillac CTS, other large sedans and wagons of the era Key Features Styling: Distinctive, aggressive styling inspired by the Dodge Charger sedan Powertrain Options: Choice of powerful V6 and V8 engines Handling: Rear-wheel-drive bias and performance-oriented suspension tuning Utility: Station wagon body style offering significant cargo space 📋 Manual Details Coverage Areas Coverage: Complete factory service and repair Page Count Page Count: Comprehensive (estimated 2000+ pages) Manual Type Type: Factory Service Manual (FSM) Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Engine: All engine types, diagnostics, repair, overhaul Transmission: Automatic transmissions (e.g., W5A580), diagnostics, repair, overhaul Brakes: ABS, ESC, brake system diagnostics, component replacement Electrical: Wiring diagrams, component testing, diagnostics, power distribution Suspension: Front and rear suspension, steering system, wheel alignment Body: Exterior and interior trim, body panels, doors, glass, seals HVAC: Heating, ventilation, and air conditioning system diagnostics and repair Fuel System: Fuel delivery, injectors, fuel pump, EVAP system Exhaust System: Exhaust manifolds, catalytic converters, mufflers, emissions controls Cooling System: Radiator, water pump, thermostat, cooling fan, coolant specifications Interior: Seats, dashboard, consoles, trim panels, airbags Infotainment: Audio system, navigation (if equipped), Uconnect system (if applicable) Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, fluid checks Troubleshooting: Diagnostic procedures, symptom-based troubleshooting guides, DTC interpretation Repair: Component removal and installation, rebuild procedures, assembly instructions Diagnostics: On-board diagnostics (OBD-II), scan tool usage, module testing Specifications: Torque specifications, clearances, tolerances, electrical values Technical Depth Depth: Complete engine rebuild to minor component replacement Diagnostics Level: Advanced electronic diagnostics and component-level troubleshooting Repair Scope: Full vehicle repair, including powertrain, chassis, and body systems 📊 Manual Specifications File Format File Type: PDF Searchability: Fully searchable text Print Quality Quality: High-resolution, suitable for printing Binding Type Binding: N/A (Digital Format) Paper Type Paper: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine 1 Type: 3.5L SOHC V6 (GEMA) Engine 1 Displacement: 3.5 Liters (214.6 cubic inches) Engine 1 Bore X Stroke: 3.62 x 3.11 inches (92.0 x 79.0 mm) Engine 1 Compression Ratio: 9.6:1 Engine 1 Horsepower: 250 hp @ 6400 RPM Engine 1 Torque: 250 lb-ft @ 3800 RPM Engine 1 Fuel Delivery: Multi-port fuel injection (MPI) Engine 1 Fuel Type: Unleaded gasoline Engine 1 Ignition: Distributorless ignition system (DIS) with coil-on-plug Engine 1 Oil Capacity: 6.0 US quarts (5.7 Liters) with filter change Engine 1 Oil Spec: SAE 5W-20 (meeting Chrysler MS-6395) Performance Engine 2 Type: 5.7L HEMI V8 (EZB) Engine 2 Displacement: 5.7 Liters (345 cubic inches) Engine 2 Bore X Stroke: 3.92 x 3.08 inches (99.5 x 78.5 mm) Engine 2 Compression Ratio: 9.6:1 Engine 2 Horsepower: 340 hp @ 5000 RPM Engine 2 Torque: 390 lb-ft @ 4000 RPM Engine 2 Fuel Delivery: Multi-displacement system (MDS) with Multi-port fuel injection (MPI) Engine 2 Fuel Type: Unleaded gasoline Engine 2 Ignition: Distributorless ignition system (DIS) with coil-on-plug, MDS control Engine 2 Oil Capacity: 7.0 US quarts (6.6 Liters) with filter change Engine 2 Oil Spec: SAE 5W-20 (meeting Chrysler MS-6395) Fuel System Fuel Tank Capacity: 18.0 US gallons (68 Liters) 🔧 Transmission Standard Standard Transmission: 5-speed automatic (5G-Tronic / NAG1 - W5A580) Optional Optional Transmission: N/A (5-speed automatic was standard across most trims) Features Transmission Features: Electronic shift control, driver selectable modes (e.g., 'Winter' mode) Transmission Fluid Type: ATF+4 (or equivalent meeting MS-9602) Transmission Fluid Capacity: Approx. 9.0 US quarts (8.5 Liters) for a pan drop and fill 📐 Dimensions Exterior Length: 199.1 inches (5057 mm) Width: 74.4 inches (1890 mm) Height: 59.7 inches (1516 mm) Wheelbase: 116.0 inches (2946 mm) Front Track: 63.0 inches (1600 mm) Rear Track: 63.3 inches (1608 mm) Ground Clearance: Approx. 5.0 inches (127 mm) Interior Front Headroom: 39.7 inches (1008 mm) Rear Headroom: 39.5 inches (1003 mm) Front Legroom: 42.2 inches (1072 mm) Rear Legroom: 40.7 inches (1034 mm) Shoulder Room Front: 59.7 inches (1516 mm) Shoulder Room Rear: 59.4 inches (1509 mm) Cargo Cargo Volume Behind Rear Seat: 71.6 cubic feet (2027 Liters) Cargo Volume Behind Front Seat: N/A (this is wagon volume) Weights Curb Weight V6: Approx. 3831 lbs (1738 kg) Curb Weight V8: Approx. 4019 lbs (1823 kg) Gross Vehicle Weight Rating Gvwr: Approx. 5200 lbs (2359 kg) for V6, 5400 lbs (2449 kg) for V8 Towing Capacity: Up to 3500 lbs (1588 kg) with optional towing package Wheels Tires Wheel Size: Standard: 17-inch alloy. Optional: 18-inch alloy. Tire Size Standard: P215/60R17 Tire Size Optional: P225/55R18 Bolt Pattern: 5 x 115 mm Center Bore: 71.5 mm 🛡️ Safety Features Ratings NHTSA Frontal Driver: 5-Star...

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Description

🏷️ Basic Information

Identification

Make:

Dodge

Model:

Magnum

Year:

Trim:

300 Touring

Codes

Platform Code:

LX Platform

Chassis Code:

👋 Introduction

Market Position

Segment:

Full-size station wagon (also known as a 'sportwagon')

Target Audience:

Individuals seeking a blend of performance, utility, and American styling

Competitive Analysis

Competitors:

Ford Five Hundred/Taurus wagon, Buick LaCrosse, Cadillac CTS, other large sedans and wagons of the era

Key Features

Styling:

Distinctive, aggressive styling inspired by the Dodge Charger sedan

Powertrain Options:

Choice of powerful V6 and V8 engines

Handling:

Rear-wheel-drive bias and performance-oriented suspension tuning

Utility:

Station wagon body style offering significant cargo space

📋 Manual Details

Coverage Areas

Coverage:

Complete factory service and repair

Page Count

Page Count:

Comprehensive (estimated 2000+ pages)

Manual Type

Type:

Factory Service Manual (FSM)

Language

Language:

English

Format

Format:

Digital (PDF)

📖 Manual Coverage

Systems Covered

Engine:

All engine types, diagnostics, repair, overhaul

Transmission:

Automatic transmissions (e.g., W5A580), diagnostics, repair, overhaul

Brakes:

ABS, ESC, brake system diagnostics, component replacement

Electrical:

Wiring diagrams, component testing, diagnostics, power distribution

Suspension:

Front and rear suspension, steering system, wheel alignment

Body:

Exterior and interior trim, body panels, doors, glass, seals

HVAC:

Heating, ventilation, and air conditioning system diagnostics and repair

Fuel System:

Fuel delivery, injectors, fuel pump, EVAP system

Exhaust System:

Exhaust manifolds, catalytic converters, mufflers, emissions controls

Cooling System:

Radiator, water pump, thermostat, cooling fan, coolant specifications

Interior:

Seats, dashboard, consoles, trim panels, airbags

Infotainment:

Audio system, navigation (if equipped), Uconnect system (if applicable)

Procedures Included

Maintenance:

Scheduled maintenance, oil changes, filter replacements, fluid checks

Troubleshooting:

Diagnostic procedures, symptom-based troubleshooting guides, DTC interpretation

Repair:

Component removal and installation, rebuild procedures, assembly instructions

Diagnostics:

On-board diagnostics (OBD-II), scan tool usage, module testing

Specifications:

Torque specifications, clearances, tolerances, electrical values

Technical Depth

Depth:

Complete engine rebuild to minor component replacement

Diagnostics Level:

Advanced electronic diagnostics and component-level troubleshooting

Repair Scope:

Full vehicle repair, including powertrain, chassis, and body systems

📊 Manual Specifications

File Format

File Type:

Searchability:

Fully searchable text

Print Quality

Quality:

High-resolution, suitable for printing

Binding Type

Binding:

N/A (Digital Format)

Paper Type

Paper:

N/A (Digital Format)

⚙️ Engine Specifications

Primary Engine

Engine 1 Type:

3.5L SOHC V6 (GEMA)

Engine 1 Displacement:

3.5 Liters (214.6 cubic inches)

Engine 1 Bore X Stroke:

3.62 x 3.11 inches (92.0 x 79.0 mm)

Engine 1 Compression Ratio:

9.6:1

Engine 1 Horsepower:

250 hp @ 6400 RPM

Engine 1 Torque:

250 lb-ft @ 3800 RPM

Engine 1 Fuel Delivery:

Multi-port fuel injection (MPI)

Engine 1 Fuel Type:

Unleaded gasoline

Engine 1 Ignition:

Distributorless ignition system (DIS) with coil-on-plug

Engine 1 Oil Capacity:

6.0 US quarts (5.7 Liters) with filter change

Engine 1 Oil Spec:

SAE 5W-20 (meeting Chrysler MS-6395)

Performance

Engine 2 Type:

5.7L HEMI V8 (EZB)

Engine 2 Displacement:

5.7 Liters (345 cubic inches)

Engine 2 Bore X Stroke:

3.92 x 3.08 inches (99.5 x 78.5 mm)

Engine 2 Compression Ratio:

9.6:1

Engine 2 Horsepower:

340 hp @ 5000 RPM

Engine 2 Torque:

390 lb-ft @ 4000 RPM

Engine 2 Fuel Delivery:

Multi-displacement system (MDS) with Multi-port fuel injection (MPI)

Engine 2 Fuel Type:

Unleaded gasoline

Engine 2 Ignition:

Distributorless ignition system (DIS) with coil-on-plug, MDS control

Engine 2 Oil Capacity:

7.0 US quarts (6.6 Liters) with filter change

Engine 2 Oil Spec:

SAE 5W-20 (meeting Chrysler MS-6395)

Fuel System

Fuel Tank Capacity:

18.0 US gallons (68 Liters)

🔧 Transmission

Standard

Standard Transmission:

5-speed automatic (5G-Tronic / NAG1 - W5A580)

Optional

Optional Transmission:

N/A (5-speed automatic was standard across most trims)

Features

Transmission Features:

Electronic shift control, driver selectable modes (e.g., 'Winter' mode)

Transmission Fluid Type:

ATF+4 (or equivalent meeting MS-9602)

Transmission Fluid Capacity:

Approx. 9.0 US quarts (8.5 Liters) for a pan drop and fill

📐 Dimensions

Exterior

Length:

199.1 inches (5057 mm)

Width:

74.4 inches (1890 mm)

Height:

59.7 inches (1516 mm)

Wheelbase:

116.0 inches (2946 mm)

Front Track:

63.0 inches (1600 mm)

Rear Track:

63.3 inches (1608 mm)

Ground Clearance:

Approx. 5.0 inches (127 mm)

Interior

Front Headroom:

39.7 inches (1008 mm)

Rear Headroom:

39.5 inches (1003 mm)

Front Legroom:

42.2 inches (1072 mm)

Rear Legroom:

40.7 inches (1034 mm)

Shoulder Room Front:

59.7 inches (1516 mm)

Shoulder Room Rear:

59.4 inches (1509 mm)

Cargo

Cargo Volume Behind Rear Seat:

71.6 cubic feet (2027 Liters)

Cargo Volume Behind Front Seat:

N/A (this is wagon volume)

Weights

Curb Weight V6:

Approx. 3831 lbs (1738 kg)

Curb Weight V8:

Approx. 4019 lbs (1823 kg)

Gross Vehicle Weight Rating Gvwr:

Approx. 5200 lbs (2359 kg) for V6, 5400 lbs (2449 kg) for V8

Towing Capacity:

Up to 3500 lbs (1588 kg) with optional towing package

Wheels Tires

Wheel Size:

Standard: 17-inch alloy. Optional: 18-inch alloy.

Tire Size Standard:

P215/60R17

Tire Size Optional:

P225/55R18

Bolt Pattern:

5 x 115 mm

Center Bore:

71.5 mm

🛡️ Safety Features

Ratings

NHTSA Frontal Driver:

5-Star (2006 Model Year)

NHTSA Frontal Passenger:

5-Star (2006 Model Year)

NHTSA Side Driver:

4-Star (2006 Model Year)

NHTSA Side Passenger:

5-Star (2006 Model Year)

NHTSA Rollover:

4-Star (2006 Model Year)

Active Features

Traction Control:

Standard (TCS)

Electronic Stability:

Standard (ESP / Electronic Stability Program)

Anti Lock Brakes:

Standard (ABS)

Brake Assist:

Standard (BAS)

Passive Features

Airbags Front:

Driver and front passenger advanced multi-stage airbags

Airbags Side:

Front seat-mounted side airbags

Airbags Curtain:

Front and rear side-curtain airbags (optional on some trims, standard on others)

Seatbelts:

3-point seatbelts with pretensioners for all occupants

Child Seat Anchors:

LATCH (Lower Anchors and Tethers for Children) system

💡 Technology Features

Infotainment

Audio System:

Optional Boston Acoustics premium sound system available on higher trims.

Navigation:

Optional factory navigation system available.

Entertainment:

Rear-seat entertainment system optional on select trims.

Driver Assistance

Parking Sensors:

Optional rear parking assist system.

Keyless Entry:

Standard keyless entry and ignition on most trims.

Connectivity

Bluetooth:

Uconnect Bluetooth hands-free communication system available on select models.

Voice Recognition:

Available with Uconnect system.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 7,500 miles or 6 months, whichever comes first, under normal driving conditions. Consult manual for severe conditions.

Air Filter Replacement:

Every 30,000 miles or 24 months, or as needed based on inspection.

Cabin Air Filter Replacement:

Every 15,000 miles or 12 months, or as needed.

Coolant Flush:

First change at 100,000 miles or 10 years, then every 50,000 miles or 5 years.

Transmission Fluid Service:

Inspect regularly, fluid and filter change typically recommended every 60,000 to 100,000 miles, consult manual.

Fluid Specifications

Engine Oil:

SAE 5W-20 (API SN or newer, meeting Chrysler MS-6395)

Coolant:

Mopar OAT (Organic Additive Technology) Antifreeze/Coolant, Extended Life (MS-9769) - typically a P-HOAT type, color is often orange or red.

Brake Fluid:

DOT 3 (or DOT 4 if specified for certain systems, consult manual)

Power Steering Fluid:

Mopar Power Steering Fluid (MS-5901) or equivalent.

Known Issues

Common Issue 1:

Water pump seal leaks, especially on V8 HEMI engines.

Common Issue 2:

Front suspension component wear (e.g., ball joints, control arm bushings).

Common Issue 3:

Transmission valve body issues or solenoid failures on the W5A580 automatic.

Common Issue 4:

Electrical gremlins, particularly related to the TIPM (Totally Integrated Power Module).

Common Issue 5:

Rattles and squeaks from interior trim panels.

Filter Part Numbers

Oil Filter V6 Hemi:

Mopar: MO-899 / Wix: 57310 / Purolator: L30001 (verify specific engine variant)

Air Filter:

Mopar: 04861682AA / Wix: 49153 / Fram: CA8754 (verify for specific engine)

Cabin Air Filter:

Mopar: 04599598AB / Wix: 24215 / Fram: CF10134

📚 Vehicle History

Brand Heritage

Manufacturer:

Dodge (a division of Chrysler Corporation, later DaimlerChrysler, now Stellantis)

Model Evolution

Introduction Year:

2004 (for model year 2005)

Generation:

First Generation (2005-2008)

Platform:

Shared with the Chrysler 300 and Charger, based on the LX platform

Design Influence:

Conceived as a 'sportwagon' or 'performance wagon', blending sedan and wagon characteristics

Trim Levels 2006:

SE, SXT, SLT, R/T, SRT8

Production

Assembly Location:

Brampton Assembly Plant, Ontario, Canada

Production Years:

2004-2008

🏆 Awards & Recognition

Recognitions

Award 1:

Ward's AutoWorld '10 Best Engines' for the 5.7L HEMI V8 (multiple years, including relevant period).

Award 2:

KBB.com 'Most Fun to Drive' award for its segment.

Ratings

IIHS Rating:

Good in frontal offset and side impact tests (based on 2006 model year tests).

Certifications

Certification:

EPA Fuel Economy ratings were competitive for its class.