2005-2006 Dodge Magnum Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: Dodge Model: Magnum Years Covered: 2005, 2006 Codes Platform: Chrysler LX Platform (LY) 👋 Introduction Market Position Vehicle Segment: Full-size station wagon / Sportwagon Competitive Analysis Competitors: Ford Five Hundred/Taurus, Buick LaCrosse, Chevrolet Impala, Toyota Avalon. Key Features Vehicle Proposition: Offered a blend of sedan-like handling with SUV/wagon practicality and available Hemi V8 power, targeting buyers seeking a versatile and powerful American vehicle. Manual Value Benefit: Empowers owners and technicians with the knowledge to perform accurate diagnostics, maintenance, and repairs, saving money and ensuring vehicle longevity. 📋 Manual Details Coverage Areas Vehicle Systems: Engine, Drivetrain, Transmission, Brakes, Suspension, Steering, Electrical, HVAC, Body, Interior, Diagnostics, Troubleshooting Page Count Estimated Pages: Approximately 2000+ Manual Type Type: Workshop Service and Repair Manual Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Detailed disassembly, assembly, inspection, and repair of all engine components, including cylinder heads, pistons, crankshaft, camshafts, timing components, lubrication system, cooling system. Engine Performance: Fuel injection system, ignition system, emissions control systems (OBD-II diagnostics), turbocharger (if applicable), engine control module (ECM) operation. Transmission Manual: Service and repair for manual transmissions (if equipped), including clutch operation, gearbox disassembly/assembly, and shift linkage. Transmission Automatic: Detailed procedures for automatic transmission servicing, including fluid changes, filter replacement, torque converter service, valve body diagnosis, and complete transmission overhaul. Drivetrain: Front-wheel drive (FWD) and all-wheel drive (AWD) system service, including drive axles, CV joints, differentials, driveshafts, and U-joints. Brakes: Diagnosis and repair of hydraulic brake systems, including ABS, EBD, brake calipers, rotors, pads, master cylinder, brake lines, and parking brake. Suspension: Front and rear suspension component service, including shock absorbers, struts, springs, control arms, ball joints, bushings, and wheel alignment specifications. Steering: Power steering system diagnosis and repair, steering rack/gearbox service, tie rods, power steering pump, and fluid specifications. Electrical System: Comprehensive wiring diagrams, fuse box locations, relay identification, charging system (alternator, battery), starting system, lighting systems, and accessory circuits. HVAC: Air conditioning system service, climate control operation, heater core replacement, blower motor, refrigerant handling, and diagnosis. Body And Interior: Body panel removal/installation, door mechanisms, interior trim, seats, glass replacement, bumpers, and basic structural repair information. Diagnostics And Troubleshooting: Step-by-step diagnostic procedures for common and complex issues, fault code interpretation (DTCs), and diagnostic tool usage. Procedures Included Preventive Maintenance: Scheduled maintenance checks, oil change procedures, filter replacements, fluid level checks, spark plug replacement, belt inspection/replacement. Repair Procedures: Detailed, step-by-step repair instructions for virtually all components and systems of the vehicle, including torquing specifications, special tool requirements, and assembly sequences. Troubleshooting Guides: Flowcharts and symptom-based troubleshooting guides for identifying and resolving issues in various vehicle systems. Diagnostic Tests: Procedures for performing electrical tests, mechanical tests, and computer diagnostics using scan tools. Component Replacement: Instructions for replacing major components such as engines, transmissions, alternators, starters, radiators, brake assemblies, and suspension parts. Technical Depth Depth: Comprehensive coverage suitable for professional technicians and advanced DIY enthusiasts, including detailed exploded views, torque specifications, and diagnostic strategies. 📊 Manual Specifications File Format File Type: PDF Searchability: Fully searchable text for quick information retrieval. Printable: Printable pages for on-the-job reference. Print Quality Image Resolution: High-resolution diagrams, illustrations, and photographs. Binding Type Binding: N/A (Digital Format) Paper Type Paper: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Code 1: 2.7L V6 (ECL) Displacement 1: 2.7 liters (165 cu in) Horsepower 1: 190 hp @ 5850 rpm Torque 1: 190 lb-ft @ 4000 rpm Fuel System 1: Sequential Multi-Port Fuel Injection (MPI) Optional Engine Engine Code 2: 3.5L V6 (EGG) Displacement 2: 3.5 liters (214 cu in) Horsepower 2: 250 hp @ 6400 rpm Torque 2: 250 lb-ft @ 3800 rpm Fuel System 2: Sequential Multi-Port Fuel Injection (MPI) Engine Code 3: 5.7L V8 HEMI (EAZ) Displacement 3: 5.7 liters (345 cu in) Horsepower 3: 340 hp @ 5000 rpm Torque 3: 390 lb-ft @ 4000 rpm Fuel System 3: Multi-Displacement System (MDS) with MPI Engine Management ECU Type: Chrysler P0460, P0700 series ECM/PCM 🔧 Transmission Standard Transmission Type 1: 4-Speed Automatic (42RLE) Transmission Type 2: 5-Speed Automatic (W5A580 - Mercedes-Benz sourced) Optional Transmission Type 3: 6-Speed Manual (NSG 370 - Mercedes-Benz sourced) - Typically paired with 3.5L V6 Features AWD Availability: Available on 3.5L V6 and 5.7L HEMI models. Fluid Specifications Automatic Transmission Fluid: ATF+4 (Mopar Part # 05103590AA) 📐 Dimensions Exterior Wheelbase: 120.0 inches (3048 mm) Length: 199.1 inches (5057 mm) Width: 74.7 inches (1897 mm) Height: 57.7 inches (1466 mm) Weights Curb Weight Min: Approx. 3700 lbs (1680 kg) for 2.7L RWD Curb Weight Max: Approx. 4100 lbs (1860 kg) for 5.7L AWD Cargo Cargo Volume Seats Up: Approx. 29.7 cu ft (841 L) Cargo Volume Seats Down: Approx. 66.3 cu ft (1877 L) 🛡️ Safety Features Ratings NHTSA Frontal Driver: 5-Star (2005 Model Year) NHTSA Frontal Passenger: 5-Star (2005 Model Year) NHTSA...
Ford Five Hundred/Taurus, Buick LaCrosse, Chevrolet Impala, Toyota Avalon.
Key Features
Vehicle Proposition:
Offered a blend of sedan-like handling with SUV/wagon practicality and available Hemi V8 power, targeting buyers seeking a versatile and powerful American vehicle.
Manual Value
Benefit:
Empowers owners and technicians with the knowledge to perform accurate diagnostics, maintenance, and repairs, saving money and ensuring vehicle longevity.
Detailed disassembly, assembly, inspection, and repair of all engine components, including cylinder heads, pistons, crankshaft, camshafts, timing components, lubrication system, cooling system.
Engine Performance:
Fuel injection system, ignition system, emissions control systems (OBD-II diagnostics), turbocharger (if applicable), engine control module (ECM) operation.
Transmission Manual:
Service and repair for manual transmissions (if equipped), including clutch operation, gearbox disassembly/assembly, and shift linkage.
Transmission Automatic:
Detailed procedures for automatic transmission servicing, including fluid changes, filter replacement, torque converter service, valve body diagnosis, and complete transmission overhaul.
Drivetrain:
Front-wheel drive (FWD) and all-wheel drive (AWD) system service, including drive axles, CV joints, differentials, driveshafts, and U-joints.
Brakes:
Diagnosis and repair of hydraulic brake systems, including ABS, EBD, brake calipers, rotors, pads, master cylinder, brake lines, and parking brake.
Suspension:
Front and rear suspension component service, including shock absorbers, struts, springs, control arms, ball joints, bushings, and wheel alignment specifications.
Steering:
Power steering system diagnosis and repair, steering rack/gearbox service, tie rods, power steering pump, and fluid specifications.
Electrical System:
Comprehensive wiring diagrams, fuse box locations, relay identification, charging system (alternator, battery), starting system, lighting systems, and accessory circuits.
HVAC:
Air conditioning system service, climate control operation, heater core replacement, blower motor, refrigerant handling, and diagnosis.
Body And Interior:
Body panel removal/installation, door mechanisms, interior trim, seats, glass replacement, bumpers, and basic structural repair information.
Diagnostics And Troubleshooting:
Step-by-step diagnostic procedures for common and complex issues, fault code interpretation (DTCs), and diagnostic tool usage.
Detailed, step-by-step repair instructions for virtually all components and systems of the vehicle, including torquing specifications, special tool requirements, and assembly sequences.
Troubleshooting Guides:
Flowcharts and symptom-based troubleshooting guides for identifying and resolving issues in various vehicle systems.
Diagnostic Tests:
Procedures for performing electrical tests, mechanical tests, and computer diagnostics using scan tools.
Component Replacement:
Instructions for replacing major components such as engines, transmissions, alternators, starters, radiators, brake assemblies, and suspension parts.
Technical Depth
Depth:
Comprehensive coverage suitable for professional technicians and advanced DIY enthusiasts, including detailed exploded views, torque specifications, and diagnostic strategies.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Fully searchable text for quick information retrieval.
Printable:
Printable pages for on-the-job reference.
Print Quality
Image Resolution:
High-resolution diagrams, illustrations, and photographs.
6-Speed Manual (NSG 370 - Mercedes-Benz sourced) - Typically paired with 3.5L V6
Features
AWD Availability:
Available on 3.5L V6 and 5.7L HEMI models.
Fluid Specifications
Automatic Transmission Fluid:
ATF+4 (Mopar Part # 05103590AA)
📐 Dimensions
Exterior
Wheelbase:
120.0 inches (3048 mm)
Length:
199.1 inches (5057 mm)
Width:
74.7 inches (1897 mm)
Height:
57.7 inches (1466 mm)
Weights
Curb Weight Min:
Approx. 3700 lbs (1680 kg) for 2.7L RWD
Curb Weight Max:
Approx. 4100 lbs (1860 kg) for 5.7L AWD
Cargo
Cargo Volume Seats Up:
Approx. 29.7 cu ft (841 L)
Cargo Volume Seats Down:
Approx. 66.3 cu ft (1877 L)
🛡️ Safety Features
Ratings
NHTSA Frontal Driver:
5-Star (2005 Model Year)
NHTSA Frontal Passenger:
5-Star (2005 Model Year)
NHTSA Side Driver:
5-Star (2005 Model Year)
NHTSA Side Rear Passenger:
5-Star (2005 Model Year)
IIHS Moderate Overlap Frontal Offset:
Good (2005 Model Year)
IIHS Side Impact:
Good (2005 Model Year)
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Available Traction Control (TCS) / Electronic Stability Program (ESP)
Passive Features
Airbags Front:
Standard front driver and passenger airbags
Airbags Side:
Available front side-impact airbags and available full-length side curtain airbags.
Seatbelts:
3-point seat belts with pretensioners in all seating positions.
💡 Technology Features
Infotainment
Audio System:
Optional Boston Acoustics premium audio system, Sirius satellite radio capability.
Navigation:
Optional factory navigation system.
Driver Assistance
Cruise Control:
Standard cruise control.
Parking Assist:
Available rear park assist system.
Connectivity
Remote Keyless Entry:
Standard remote keyless entry.
Power Features:
Power windows, power door locks, power adjustable pedals (optional).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 to 10,000 miles (12,000 to 16,000 km) or 6 months, whichever comes first, depending on driving conditions and oil type used.
Air Filter Replacement:
Inspect every 15,000 miles (24,000 km), replace as needed or at 30,000 miles (48,000 km).
Spark Plug Replacement:
2.7L V6: Approx. 100,000 miles (160,000 km). 3.5L V6 & 5.7L HEMI: Approx. 100,000 miles (160,000 km) with appropriate spark plugs (e.g., Iridium).
Coolant Flush:
Initial flush at 60,000 miles (96,000 km), then every 30,000 miles (48,000 km) or 2 years.
Fluid Specifications
Engine Oil Spec:
SAE 5W-20 (meeting Chrysler MS-6395 specification) for 2.7L and 3.5L. SAE 5W-30 for 5.7L HEMI with MDS.
Coolant Type:
Chrysler OAT (Organic Additive Technology) in pink or orange color (Mopar Part # 05143040GA or equivalent).
Brake Fluid:
DOT 3
Known Issues
Common Problem 1:
Transmission solenoid issues in the 42RLE automatic transmission leading to erratic shifting or failure to engage gears.
Common Problem 2:
Front suspension clunks or rattles due to worn ball joints, control arm bushings, or sway bar links.
Common Problem 3:
Water pump leaks, particularly on the 3.5L and 5.7L engines.
Common Problem 4:
Power steering pump whine or leaks.
Common Problem 5:
Interior trim rattles or creaks.
📚 Vehicle History
Brand Heritage
Dodge Legacy:
Dodge has a long history of performance and muscle cars, introducing the Magnum nameplate in the 1970s for performance coupes.
Model Evolution
Modern Magnum Introduction:
The 2005-2006 Dodge Magnum was a revival of the Magnum nameplate, reimagined as a rear-wheel-drive sportwagon based on the Chrysler LX platform, sharing its underpinnings with the Dodge Charger sedan and Chrysler 300.
Design Philosophy:
Designed by DaimlerChrysler's design studio, it aimed to offer a unique combination of American muscle car attitude with European-style wagon utility.
Production
Manufacturing Location:
Brampton Assembly Plant, Ontario, Canada
Production Years:
2004-2008 (for the second generation)
🏆 Awards & Recognition
Recognitions
IIHS Award:
Insurance Institute for Highway Safety (IIHS) Top Safety Pick for its structural integrity and crash test performance in the early years of its release.
Motor Trend Recognition:
Praised for its bold styling and the availability of the potent 5.7L HEMI V8 engine, offering a unique blend of practicality and performance in the segment.