🏷️ Basic Information Identification Make: Dodge Model: Neon Year: 2004 Codes Platform Code: PL (Chrysler PL platform) 👋 Introduction Market Position Segment Positioning: Compact car, budget-friendly, popular for first-time car buyers and urban commuters. Competitive Analysis Key Competitors: Honda Civic, Toyota Corolla, Ford Focus, Chevrolet Cavalier. Key Features Vehicle Appeal: Affordability, nimble handling, distinctive styling (especially the second generation), fuel efficiency. Manual Value Proposition: Provides authoritative, OEM-level repair information, crucial for maintaining this model effectively and economically. 📋 Manual Details Coverage Areas Primary Coverage: Mechanical, Electrical, Body, Maintenance, Diagnostics, Troubleshooting, Repair Page Count Estimated Page Count: 1500-2000+ (typical for comprehensive software manuals) Manual Type Type: Official Service and Repair Manual Software Language Language: English Format Format: Digital Software (likely PDF or proprietary application) 📖 Manual Coverage Systems Covered Engine Systems: Engine mechanical, lubrication, cooling, fuel, ignition, emissions control, starting and charging, engine performance diagnostics, electronic engine controls (ECU/PCM) Transmission Systems: Manual transmission (NVT), Automatic transmission (41TE/42LE), clutch, torque converter, transmission control module (TCM) Chassis Systems: Brake system (hydraulic, ABS, rear drum/disc), steering system (power steering), suspension system (front MacPherson strut, rear torsion beam), driveline components Electrical Systems: Wiring diagrams, battery, charging system, starting system, lighting (headlamps, tail lamps, interior), instrument cluster, gauges, power windows, power locks, mirrors, wipers, horn, fuse and relay locations, diagnostic trouble codes (DTCs) Body Systems: Body exterior (panels, doors, hood, trunk), interior trim, seats, HVAC (heating, ventilation, air conditioning), body control module (BCM), safety systems (airbags, seatbelts) Procedures Included Maintenance Procedures: Oil changes, filter replacements, fluid checks and replacements, spark plug replacement, belt inspection and replacement, tire rotation and pressure checks, brake pad/shoe replacement, coolant flushes Repair Procedures: Engine component replacement (alternator, starter, water pump, etc.), transmission overhaul/replacement, brake caliper/rotor replacement, suspension component replacement, steering rack replacement, minor bodywork repairs, electrical component diagnostics and replacement Diagnostic Procedures: Troubleshooting guides based on symptoms, use of diagnostic scan tools, interpretation of DTCs, component testing (resistance, voltage, continuity), fuel system pressure testing, ignition system testing Technical Depth Depth: Comprehensive; covers basic maintenance to advanced component-level diagnostics and repair, including engine and transmission overhaul procedures. 📊 Manual Specifications File Format Digital Format Details: Likely searchable PDF or a dedicated software application with interactive diagrams and search functionality. Print Quality Print Quality Suitability: Designed for digital viewing, but printable. High-resolution diagrams and text. Binding Type Binding: N/A (Digital Software) Paper Type Paper Type: N/A (Digital Software) Manual Type Details Content Scope: Includes detailed diagnostic flowcharts, wiring diagrams, torque specifications, component removal and installation procedures, and specifications for all major vehicle systems. ⚙️ Engine Specifications Primary Engine Engine Code And Type: 4G64 (GEMA II), 2.4L SOHC I4 (Standard on most SE and SXT trims) Engine Displacement: 2351 cc (143.5 cubic inches) Bore X Stroke: 86.5 mm x 100.0 mm Compression Ratio: 9.5:1 Performance Horsepower: 140-150 hp @ 5700-5800 rpm (depending on specific application and tuning) Torque: 150-155 lb-ft @ 4000 rpm Fuel System Fuel Delivery: Multi-port Fuel Injection (MPI) Fuel Type: Unleaded gasoline, 87 octane minimum Engine Controls ECU Type: Chrysler NGC (Next Generation Controller) or similar proprietary system. Maintenance Timing Belt Interval: Recommended replacement every 100,000 miles or 7 years, whichever comes first. Crucial due to interference engine design. Spark Plug Type: NGK (e.g., NGK ZFR6EK-11) or equivalent, gap set to 0.044" (1.1 mm). Known Issues Common Engine Problems: Oil leaks (valve cover gasket, oil pan gasket), coolant leaks (lower radiator hose, thermostat housing), EGR valve clogging, throttle body issues, premature wear of accessory belts. 🔧 Transmission Standard Standard Transmission: 5-speed Manual Transmission (NVT) Optional Optional Transmission: 4-speed Automatic Transmission (41TE/42LE) Features Automatic Transmission Features: Electronically controlled, with torque converter lock-up for improved fuel economy. Fluid Specifications Manual Transmission Fluid: API GL-4, SAE 75W-90 synthetic gear oil. Capacity: approx. 2.3 liters (2.4 quarts). Automatic Transmission Fluid: ATF+4 (MS-9602) or equivalent. Capacity: approx. 7.0 liters (7.4 quarts) for a complete fluid change. Dipstick check when warm and engine running. Known Issues Common Transmission Problems: Manual: Clutch wear, difficult shifting. Automatic: Transmission slipping, harsh shifts, solenoids failure, torque converter shudder, leaks from seals. 📐 Dimensions Exterior Wheelbase: 104.1 inches (2644 mm) Length: 174.4 inches (4429 mm) Width: 67.7 inches (1720 mm) Height: 55.1 inches (1400 mm) Weights Curb Weight Approx: 2700-2900 lbs (1225-1315 kg), varies by trim and equipment Gross Vehicle Weight Rating Gvwr Approx: 3600-3800 lbs (1633-1724 kg) Cargo Trunk Volume Sedan Approx: 13.1 cubic feet (371 liters) Cargo Volume Hatchback Approx: 16.3 cubic feet (461 liters) with rear seats up, expandable to 39.5 cubic feet (1119 liters) with rear seats folded. 🛡️ Safety Features Ratings NHTSA Front Impact Driver: 4 stars (for 2004 model year) NHTSA Front Impact Passenger: 4 stars (for 2004 model year) IIHS Moderate Overlap Front: Good (for 2004 model year) Active Features Active Safety Features: Anti-lock Braking System (ABS) (optional on some trims), traction control (optional on...