Dodge Neon 1997-2005 Service Repair Manual
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🏷️ Basic Information Identification Make: Dodge Model: Neon Model Years Covered: 1997-2005 Codes Chassis Codes: PL (First Generation), PL/PR (Second Generation) 👋 Introduction Market Position Segment: Compact Car / Economy Car Target Audience: Budget-conscious buyers, first-time car owners, DIY mechanics Competitive Analysis Key Competitors: Honda Civic, Toyota Corolla, Ford Escort, Chevrolet Cavalier, Hyundai Elantra Key Features Platform Sharing: Chrysler JA/J platform (shared with Chrysler Cirrus, Dodge Stratus, Plymouth Breeze in later years/generations for powertrain/suspension elements) Design Philosophy: Affordable, sporty compact with distinctive styling (especially the first generation) Engine Options: Primarily Inline-4 engines with a focus on fuel efficiency and decent performance for its class 📋 Manual Details Coverage Areas Primary Coverage: Service and Repair Secondary Coverage: Maintenance, Diagnostics, Troubleshooting, Overhaul Page Count Estimated Page Count: 1500+ Manual Type Type: Factory Service Manual (FSM) / Technical Service Manual (TSM) Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, cylinder head, block, pistons, crankshaft, camshaft, timing system, lubrication, cooling Engine Performance: Fuel injection, ignition, emissions control, diagnosis and testing Transmission Manual: Clutch, gears, synchronizers, bearings, overhaul, repair Transmission Automatic: Torque converter, planetary gears, valve body, hydraulic controls, overhaul, repair Drivetrain: Axles, CV joints, differential, drive shafts Suspension: Front and rear suspension components, shock absorbers, struts, control arms, springs, alignment specifications Steering: Steering gear, power steering system, tie rods, steering column Brakes: Disc brakes, drum brakes, ABS system, parking brake, hydraulic components, bleeding procedures Electrical System: Battery, charging system, starting system, lighting, instrumentation, horn, wipers, power accessories Body And Frame: Body panels, doors, windows, interior trim, chassis components, rust repair, sheet metal replacement HVAC: Heating, ventilation, air conditioning system components, refrigerant handling, diagnosis Restraints: Airbag system, seat belts, SRS component testing and replacement Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks, spark plug replacement, tire rotation Troubleshooting: Diagnostic charts, symptom analysis, component testing, fault code interpretation Component Removal Installation: Detailed step-by-step instructions for all major components Rebuild Procedures: Engine, transmission, and other major component overhauls Wiring Diagrams: Comprehensive electrical schematics for all systems Technical Depth Depth Level: Expert; Covers all aspects from basic maintenance to complete vehicle restoration and advanced diagnostics. 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable text content for quick information retrieval Printability: Printable pages for hands-on workshop use Print Quality Image Resolution: High-resolution images and illustrations for clarity Binding Type Binding: N/A (Digital Format) Paper Type Paper: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Codes And Displacements: 2.0L SOHC (16 valves) I4 (Engine Code: A668 / FCC), 2.0L DOHC (16 valves) I4 (Engine Code: DCC / ECE), 2.4L DOHC (16 valves) I4 (Engine Code: EDC) - Primarily for ACR and later models Performance Horsepower Range: 114 hp to 150 hp (depending on engine and trim) Torque Range: 120 lb-ft to 145 lb-ft (depending on engine and trim) Fuel System Injection Type: Electronic Multi-Point Fuel Injection (MPI) Fuel Type: Unleaded Gasoline (87 octane recommended for base engines) Engine Management ECU Type: Chrysler's proprietary engine control units (ECU) / Powertrain Control Modules (PCM) Emission Controls Emission Systems: Catalytic converter, EGR valve, O2 sensors, EVAP system 🔧 Transmission Standard Type 1997-2000: 5-Speed Manual Transmission (Getrag 283/288 variants) Type 2000-2005: 5-Speed Manual Transmission (Getrag, later revisions) Optional Type 1997-2000: 4-Speed Automatic Transmission (Chrysler A500 / 41TE variants) Type 2000-2005: 4-Speed Automatic Transmission (Chrysler 41TE variants) Features Clutch Type: Hydraulically actuated single dry plate clutch Transmission Fluid Manual: Mopar Manual Transmission Lubricant (or equivalent API GL-4, SAE 75W-90) Transmission Fluid Automatic: ATF+4 (or equivalent Chrysler spec fluid, e.g., ATF-2/3 for earlier models, check manual for exact spec) 📐 Dimensions Exterior Wheelbase: Approx. 104.3 inches (2649 mm) Length: Approx. 174.4 inches (4429 mm) Width: Approx. 67.4 inches (1712 mm) Height: Approx. 54.0 inches (1372 mm) Weights Curb Weight: Approx. 2700-2900 lbs (1225-1315 kg) depending on configuration Gross Vehicle Weight Rating: Approx. 3700-3900 lbs (1678-1769 kg) Cargo Trunk Volume: Approx. 12.4 cubic feet (sedan), 20.8 cubic feet (hatchback) 🛡️ Safety Features Ratings NHTSA Front Impact Driver: 4-star (1997-2000 models) NHTSA Front Impact Passenger: 4-star (1997-2000 models) IIHS Frontal Offset: Good (for some models/years, particularly later ones with structural improvements) Active Features ABS: Optional on most trims, standard on some performance variants or later models Traction Control: Rarely equipped, typically not standard Passive Features Airbags: Driver and passenger airbags standard (SRS system) Seat Belts: Three-point front seat belts with pretensioners, three-point rear seat belts 💡 Technology Features Infotainment Audio System: AM/FM radio with cassette or CD player, optional premium sound systems. Climate Control: Manual or optional automatic climate control systems. Driver Assistance Cruise Control: Available on most trims Connectivity Telematics: No advanced connectivity or infotainment features like Bluetooth or smartphone integration. 🔧 Maintenance Service Intervals Oil Change Interval: Every 7,500 miles or 6 months (using synthetic oil recommended for optimal performance). Engine Air Filter...
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