🏷️ Basic Information Identification Make: Dodge Model: Neon Model Generations: Second Generation (PL) Model Years Covered: 2002, 2003, 2004, 2005 Codes Chassis Codes: PL 👋 Introduction Market Position Segment: Compact Car Target Audience: DIY enthusiasts, independent repair shops, Dodge Neon owners seeking in-depth repair and maintenance information. Competitive Analysis Competitors: Honda Civic, Toyota Corolla, Ford Focus, Chevrolet Cavalier. Key Features Value Proposition: Provides factory-level diagnostic and repair procedures for all major systems, saving time and money on vehicle maintenance and repairs. Delivery Method: Instant Download - Digital PDF, no shipping or waiting time. 📋 Manual Details Coverage Areas Primary Coverage: North America (USA, Canada, Mexico) Page Count Total Pages: 1652 Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Powertrain: Engine (2.0L SOHC, 2.0L DOHC), Transmission (Manual & Automatic), Drivetrain, Exhaust System Chassis: Suspension (Front & Rear), Steering, Brakes (Front Disc, Rear Drum/Disc), Wheels & Tires Electrical: Body Electrical Systems, Powertrain Control Module (PCM), Ignition System, Lighting, Instrument Panel, Audio Systems, HVAC Controls, Power Accessories Body: Body & Frame, Exterior Trim, Interior Trim, Doors, Glass, Seats, HVAC Components, Emissions System (partial coverage) Procedures Included Maintenance: Scheduled Maintenance, Oil Changes, Filter Replacements, Fluid Checks & Top-offs, Tune-ups Repair: Engine Overhaul, Transmission Rebuilds, Brake Pad/Rotor Replacement, Suspension Component Replacement, Electrical Component Diagnosis & Repair, Body Panel Repair Diagnostics: Troubleshooting Charts, Diagnostic Trouble Codes (DTCs), Electrical Schematics, Symptom-based Diagnostics Troubleshooting Engine: Detailed diagnosis for starting issues, rough idling, misfires, oil pressure problems, overheating, and emissions related faults. Troubleshooting Transmission: Diagnosis for hard shifting, slipping, fluid leaks, and electronic control issues in automatic transmissions. Clutch and linkage issues for manuals. Electrical Schematics: Comprehensive wiring diagrams for all major vehicle systems including engine control, lighting, power windows, door locks, and more. Technical Depth Depth: Comprehensive from basic maintenance to complete engine and transmission rebuilds, including detailed electrical schematics and diagnostic procedures. Engine Rebuild: Includes detailed steps for cylinder head removal and reassembly, piston and connecting rod installation, crankshaft and bearing service, timing belt replacement and alignment. Suspension Repair: Procedures for strut and shock absorber replacement, control arm and ball joint servicing, sway bar link replacement, and wheel bearing replacement. 📊 Manual Specifications File Format Quality: High-resolution PDF, text-searchable, printable pages. Binding Type Binding: N/A (Digital PDF) Paper Type Paper: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Code 1: ECC (2.0L SOHC I4) Engine Description 1: 16-valve, Single Overhead Camshaft, Multi-Point Fuel Injection Displacement 1: 1996 cc (121.8 cu in) Horsepower 1: 132 hp @ 5600 rpm Torque 1: 130 lb-ft @ 3200 rpm Engine Variants Engine Code 2: AEB (2.0L DOHC I4) Engine Description 2: 16-valve, Dual Overhead Camshaft, Multi-Point Fuel Injection Displacement 2: 1996 cc (121.8 cu in) Horsepower 2: 145 hp @ 6400 rpm Torque 2: 135 lb-ft @ 4800 rpm Fuel System Fuel Delivery: Sequential Multi-Port Fuel Injection (MPI) Fuel Type: Unleaded Gasoline (87 octane recommended) Ignition System Ignition Type: Distributorless Ignition System (DIS) Engine Components Timing Belt: Belt driven (2.0L SOHC & DOHC). Replacement recommended at 75,000-100,000 mile intervals. 🔧 Transmission Standard Transmission Type Std: Getrag 285 5-Speed Manual Optional Transmission Type Opt: Chrysler 41TE 4-Speed Automatic Features Automatic Features: Electronically Controlled with Overdrive Fluid Specifications Manual Fluid: MS-9224 (API GL-4, SAE 75W-90 Synthetic) Automatic Fluid: ATF+4 (MS-9602) equivalent 📐 Dimensions Exterior Wheelbase: 104.4 inches (2652 mm) Length: 170.4 inches (4328 mm) Width: 67.4 inches (1712 mm) Height: 55.2 inches (1402 mm) Weights Curb Weight Approx: 2750 - 2950 lbs (1247 - 1338 kg) - varies by trim and powertrain Wheels Tires Standard Tire Size: P185/70R14 or P195/60R15 (depending on trim) Wheel Bolt Pattern: 5 x 100 mm 🛡️ Safety Features Ratings NHTSA Rollover Resistance: 3 Stars (2002 Model) Active Features Brakes: Front Ventilated Disc, Rear Drum (standard). Optional ABS (Anti-lock Braking System) available. Passive Features Airbags: Driver and Passenger Frontal Airbags (standard). Optional Side Curtain Airbags (rare). Seat Belts: 3-point front seat belts with pretensioners, 3-point rear seat belts. 💡 Technology Features Infotainment Audio System: AM/FM stereo with CD player or cassette player. Optional premium audio systems available. Dashboard Controls: Manual HVAC controls, analog gauges for speedometer, tachometer, fuel, and temperature. Indicators for warning lights. Driver Assistance Cruise Control: Optional on most trims. Connectivity Auxiliary Input: Not typically equipped from the factory; aftermarket solutions are common. 🔧 Maintenance Service Intervals Oil Change Interval: Every 5,000 - 7,500 miles (8,000 - 12,000 km) or 6 months, whichever comes first, using synthetic blend or full synthetic oil. Engine Coolant Change: Every 30,000 - 50,000 miles (48,000 - 80,000 km) or 2-3 years. Transmission Fluid Change: Manual: Inspect every 30,000 miles; Automatic: Every 30,000-60,000 miles (depending on driving conditions). Spark Plug Replacement: Approximately 100,000 miles (for platinum or iridium plugs). Fluid Specifications Engine Oil Type: SAE 5W-30 (API SN or newer) Coolant...