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DODGE NEON SRT-4 Service Repair Manual 2003-2005

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🏷️ Basic Information Identification Make: Dodge Model: Neon SRT-4 Product Name: DODGE NEON SRT-4 Service Repair Manual 2003-2005 Codes Platform Code: PT Cruiser/Neon Platform (PG) 👋 Introduction Market Position Niche: Performance compact sedan, high-output turbocharged engine for its class. Competitive Analysis Competitors: Subaru WRX, Mitsubishi Lancer Evolution (though often in a slightly higher performance tier), Honda Civic Si, Ford Focus SVT. Key Features Performance Focus: SRT (Street and Racing Technology) performance package. Turbocharged Engine: Significant power increase over standard Neon models. Handling Enhancements: Stiffer suspension, larger brakes, performance tires. 📋 Manual Details Coverage Areas Model Years Covered: 2003, 2004, 2005 Trim Levels Covered: SRT-4 (All models) Engine Variants: 2.4L Turbocharged (Primary focus of this manual) Page Count Estimated Page Count: 1500-2000 (estimated, based on typical factory service manuals) Manual Type Type: Factory Service Manual / Workshop Manual Language Language: English Format Format: PDF (Portable Document Format) 📖 Manual Coverage Systems Covered Engine: 2.4L DOHC Turbocharged (GEMA engine family) Transmission: Getrag NV1500 5-Speed Manual Transmission Drivetrain: Front-Wheel Drive (FWD), Differential, Axles, CV Joints Suspension: Front MacPherson Strut, Rear Independent Multilink Brakes: Front Ventilated Discs with Dual-Piston Calipers, Rear Solid Discs Steering: Power Rack and Pinion Electrical: Engine Control Module (ECM), Body Control Module (BCM), Lighting, Instrumentation, Power Accessories, Audio System HVAC: Heating, Ventilation, and Air Conditioning (HVAC) System Fuel System: Fuel Injection, Fuel Pump, Fuel Filter, Turbocharger System Exhaust System: Catalytic Converter, Muffler, Turbocharger Exhaust Housing Body: Body Panels, Doors, Hood, Trunk, Bumpers, Exterior Trim Interior: Seats, Dashboard, Center Console, Interior Trim Panels, Restraint Systems (Airbags) Procedures Included Maintenance: Oil Changes, Filter Replacements, Fluid Checks and Replenishments, Belt Inspections and Replacements, Spark Plug Service Diagnostics: Troubleshooting Guides, Diagnostic Trouble Codes (DTCs), Component Testing Procedures, Wiring Diagrams Repair: Engine Component Rebuilds (Turbocharger, Cylinder Head), Transmission Overhaul, Brake System Repairs, Suspension Component Replacement, Electrical Component Diagnosis and Repair Installation: Accessory Installation (e.g., stereo upgrades), Component Replacement Procedures Specifications: Torque Specifications for all fasteners, Clearance Measurements, Alignment Specifications Wiring Diagrams: Detailed electrical system schematics for all major components and systems. Emissions Control: Information on emission control systems, diagnostic procedures for related DTCs. Technical Depth Depth: Comprehensive (A-Z), covering basic maintenance to complete engine and transmission overhauls, advanced diagnostics and electrical system repairs. 📊 Manual Specifications File Format Digital Format: PDF Searchability: Likely text-searchable PDF (depends on source scanning quality) Print Quality Scan Quality: Described as 'Easy To Read' (implies good scan quality) Binding Type Binding: N/A (Digital Format) Paper Type Paper Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Code: GEMA (related to Chrysler's World Engine family) Configuration: Inline 4-Cylinder Displacement: 2.4 Liters (2378 cc) Aspiration: Turbocharged and Intercooled Valvetrain: DOHC (Double Overhead Camshafts), 16 Valves Bore: 92.0 mm Stroke: 88.3 mm Compression Ratio: 8.9:1 Performance Horsepower: 230-231 hp @ 5800 rpm (depending on year/spec) Torque: 250-255 lb-ft @ 3600 rpm (depending on year/spec) Boost Pressure: Approximately 15-17 psi (stock) Fuel System Injection Type: Multi-point Fuel Injection (MPI) Fuel Type: Premium Unleaded Gasoline (91 octane or higher recommended) Turbocharger Manufacturer: Garrett (e.g., GT2554R or similar) 🔧 Transmission Standard Type: 5-Speed Manual Manufacturer Model: Getrag NV1500 Features Gear Ratios: Specific ratios detailed in the manual, optimized for performance. Clutch Type: Hydraulic Actuated Single Disc Clutch 📐 Dimensions Exterior Length: Approx. 174.5 inches (4432 mm) Width: Approx. 67.7 inches (1720 mm) Height: Approx. 55.7 inches (1415 mm) Wheelbase: Approx. 104.4 inches (2652 mm) Weights Curb Weight: Approx. 2900-3000 lbs (1315-1361 kg) 🛡️ Safety Features Ratings NHTSA Frontal Driver: Good (2003 model year, specific SRT-4 data may vary slightly from standard Neon) NHTSA Frontal Passenger: Good (2003 model year) Active Features ABS: Standard Anti-lock Braking System (ABS) Traction Control: Traction Control System (TCS) often standard or available. Passive Features Airbags: Driver and Passenger Frontal Airbags, Side Airbags (often optional) Seatbelts: 3-Point Seat Belts with Pretensioners 💡 Technology Features Infotainment Audio System: Factory AM/FM/CD player, often with premium speaker options. Instrumentation: Sport-oriented gauge cluster including boost gauge, tachometer, speedometer. Driver Assistance Cruise Control: Standard feature. Connectivity Power Accessories: Power windows, power door locks, power mirrors often standard on SRT-4. 🔧 Maintenance Service Intervals Oil Change Interval: Every 7,500 miles or 6 months, whichever comes first (with synthetic oil recommended for turbo engines). Air Filter Replacement: Every 15,000 - 30,000 miles, or as needed based on driving conditions. Spark Plug Replacement: Typically every 30,000 - 60,000 miles, depending on spark plug type (iridium recommended). Timing Belt Replacement: This engine uses a timing chain, not a belt, for increased durability. Fluid Specifications Engine Oil: SAE 5W-30 Full Synthetic (API SN or newer recommended for turbo) Coolant: Chrysler OAT (Organic Additive Technology) Antifreeze/Coolant, 50/50 mix with distilled water. Transmission Fluid: API GL-4 Gear Oil, SAE 75W-85 or 75W-90 (refer to manual for specific Getrag NV1500 spec). Brake Fluid: DOT 3 or DOT 4 Known Issues Turbocharger Wear: Potential for...
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DODGE NEON SRT-4 Service Repair Manual 2003-2005
🏷️ Basic Information
Identification
Make:
Dodge
Model:
Neon SRT-4
Product Name:
DODGE NEON SRT-4 Service Repair Manual 2003-2005
Codes
Platform Code:
PT Cruiser/Neon Platform (PG)
👋 Introduction
Market Position
Niche:
Performance compact sedan, high-output turbocharged engine for its class.
Competitive Analysis
Competitors:
Subaru WRX, Mitsubishi Lancer Evolution (though often in a slightly higher performance tier), Honda Civic Si, Ford Focus SVT.
Key Features
Performance Focus:
SRT (Street and Racing Technology) performance package.
Turbocharged Engine:
Significant power increase over standard Neon models.
Handling Enhancements:
Stiffer suspension, larger brakes, performance tires.
📋 Manual Details
Coverage Areas
Model Years Covered:
2003, 2004, 2005
Trim Levels Covered:
SRT-4 (All models)
Engine Variants:
2.4L Turbocharged (Primary focus of this manual)
Page Count
Estimated Page Count:
1500-2000 (estimated, based on typical factory service manuals)
Manual Type
Type:
Factory Service Manual / Workshop Manual
Language
Language:
English
Format
Format:
PDF (Portable Document Format)
📖 Manual Coverage
Systems Covered
Engine:
2.4L DOHC Turbocharged (GEMA engine family)
Transmission:
Getrag NV1500 5-Speed Manual Transmission
Drivetrain:
Front-Wheel Drive (FWD), Differential, Axles, CV Joints
Suspension:
Front MacPherson Strut, Rear Independent Multilink
Brakes:
Front Ventilated Discs with Dual-Piston Calipers, Rear Solid Discs
Steering:
Power Rack and Pinion
Electrical:
Engine Control Module (ECM), Body Control Module (BCM), Lighting, Instrumentation, Power Accessories, Audio System
HVAC:
Heating, Ventilation, and Air Conditioning (HVAC) System
Fuel System:
Fuel Injection, Fuel Pump, Fuel Filter, Turbocharger System
Exhaust System:
Catalytic Converter, Muffler, Turbocharger Exhaust Housing
Body:
Body Panels, Doors, Hood, Trunk, Bumpers, Exterior Trim
Interior:
Seats, Dashboard, Center Console, Interior Trim Panels, Restraint Systems (Airbags)
Procedures Included
Maintenance:
Oil Changes, Filter Replacements, Fluid Checks and Replenishments, Belt Inspections and Replacements, Spark Plug Service
Diagnostics:
Troubleshooting Guides, Diagnostic Trouble Codes (DTCs), Component Testing Procedures, Wiring Diagrams
Repair:
Engine Component Rebuilds (Turbocharger, Cylinder Head), Transmission Overhaul, Brake System Repairs, Suspension Component Replacement, Electrical Component Diagnosis and Repair
Installation:
Accessory Installation (e.g., stereo upgrades), Component Replacement Procedures
Specifications:
Torque Specifications for all fasteners, Clearance Measurements, Alignment Specifications
Wiring Diagrams:
Detailed electrical system schematics for all major components and systems.
Emissions Control:
Information on emission control systems, diagnostic procedures for related DTCs.
Technical Depth
Depth:
Comprehensive (A-Z), covering basic maintenance to complete engine and transmission overhauls, advanced diagnostics and electrical system repairs.
📊 Manual Specifications
File Format
Digital Format:
PDF
Searchability:
Likely text-searchable PDF (depends on source scanning quality)
Print Quality
Scan Quality:
Described as 'Easy To Read' (implies good scan quality)
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Code:
GEMA (related to Chrysler's World Engine family)
Configuration:
Inline 4-Cylinder
Displacement:
2.4 Liters (2378 cc)
Aspiration:
Turbocharged and Intercooled
Valvetrain:
DOHC (Double Overhead Camshafts), 16 Valves
Bore:
92.0 mm
Stroke:
88.3 mm
Compression Ratio:
8.9:1
Performance
Horsepower:
230-231 hp @ 5800 rpm (depending on year/spec)
Torque:
250-255 lb-ft @ 3600 rpm (depending on year/spec)
Boost Pressure:
Approximately 15-17 psi (stock)
Fuel System
Injection Type:
Multi-point Fuel Injection (MPI)
Fuel Type:
Premium Unleaded Gasoline (91 octane or higher recommended)
Turbocharger Manufacturer:
Garrett (e.g., GT2554R or similar)
🔧 Transmission
Standard
Type:
5-Speed Manual
Manufacturer Model:
Getrag NV1500
Features
Gear Ratios:
Specific ratios detailed in the manual, optimized for performance.
Clutch Type:
Hydraulic Actuated Single Disc Clutch
📐 Dimensions
Exterior
Length:
Approx. 174.5 inches (4432 mm)
Width:
Approx. 67.7 inches (1720 mm)
Height:
Approx. 55.7 inches (1415 mm)
Wheelbase:
Approx. 104.4 inches (2652 mm)
Weights
Curb Weight:
Approx. 2900-3000 lbs (1315-1361 kg)
🛡️ Safety Features
Ratings
NHTSA Frontal Driver:
Good (2003 model year, specific SRT-4 data may vary slightly from standard Neon)
NHTSA Frontal Passenger:
Good (2003 model year)
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Traction Control System (TCS) often standard or available.
Passive Features
Airbags:
Driver and Passenger Frontal Airbags, Side Airbags (often optional)
Seatbelts:
3-Point Seat Belts with Pretensioners
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/CD player, often with premium speaker options.
Instrumentation:
Sport-oriented gauge cluster including boost gauge, tachometer, speedometer.
Driver Assistance
Cruise Control:
Standard feature.
Connectivity
Power Accessories:
Power windows, power door locks, power mirrors often standard on SRT-4.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 miles or 6 months, whichever comes first (with synthetic oil recommended for turbo engines).
Air Filter Replacement:
Every 15,000 - 30,000 miles, or as needed based on driving conditions.
Spark Plug Replacement:
Typically every 30,000 - 60,000 miles, depending on spark plug type (iridium recommended).
Timing Belt Replacement:
This engine uses a timing chain, not a belt, for increased durability.
Fluid Specifications
Engine Oil:
SAE 5W-30 Full Synthetic (API SN or newer recommended for turbo)
Coolant:
Chrysler OAT (Organic Additive Technology) Antifreeze/Coolant, 50/50 mix with distilled water.
Transmission Fluid:
API GL-4 Gear Oil, SAE 75W-85 or 75W-90 (refer to manual for specific Getrag NV1500 spec).
Brake Fluid:
DOT 3 or DOT 4
Known Issues
Turbocharger Wear:
Potential for wastegate rattle, bearing wear with high mileage or poor maintenance.
Clutch Wear:
Can be prone to wear with aggressive driving.
Suspension Bushings:
Worn bushings can lead to clunks and affect handling.
Oil Sludge:
Can occur with infrequent oil changes, especially in turbo engines.
📚 Vehicle History
Brand Heritage
Dodge Performance Legacy:
Dodge has a history of performance variants like the Charger and Challenger.
Model Evolution
Neon Generations:
The SRT-4 is part of the second generation Dodge Neon (2000-2005).
Srt Division:
SRT (Street and Racing Technology) was established to develop performance versions of Chrysler Corporation vehicles.
Production
Manufacturing Plant:
Belvidere, Illinois, USA
Production Period:
2003-2005
🏆 Awards & Recognition
Recognitions
Performance Car Awards:
Often cited in enthusiast media for its performance value and aggressive styling in its segment.
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