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DODGE NEON SRT4 Service Repair Manual 2003-2005

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🏷️ Basic Information Identification Make: Dodge Model: Neon SRT-4 Years: 2003-2005 Chassis Code: PT Codes Engine Code Primary: ECN (2.4L DOHC Turbocharged) 👋 Introduction Market Position Segment: Compact Performance Sedan / Hot Hatch Target Audience: Enthusiasts, DIY mechanics, performance tuning community. Competitive Analysis Competitors Early 2000S: Subaru WRX, Mitsubishi Lancer Evolution, Volkswagen GTI, Honda Civic Si. Key Features Performance Focus: Turbocharged engine, sport-tuned suspension, aggressive styling. Value Proposition: Affordable entry into the performance car market. Manual Purpose Goal: Empower owners and technicians to perform all necessary servicing and repairs. 📋 Manual Details Coverage Areas Comprehensive Coverage: All mechanical and electrical systems, bodywork, and diagnostics. Page Count Estimated Pages: Over 2000 pages (typical for this level of detail) Manual Type Type: Factory Service Manual / Workshop Manual Language Language: English Format Format: PDF (Digital Download) 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, cylinder head, pistons, crankshaft, lubrication, cooling system, timing. Engine Performance: Turbocharger system, intercooler, fuel injection, ignition system, emissions control. Transmission: Manual transmission (Getrag), clutch system, drivetrain, axles. Brakes: Hydraulic system, ABS, front and rear brake assemblies, parking brake. Suspension: Front and rear suspension, steering system, wheel alignment. Electrical: Battery, charging system, starting system, lighting, instrument cluster, body electrical, comfort systems. HVAC: Air conditioning, heating, ventilation. Body And Frame: Exterior panels, interior trim, glass, chassis structure. Diagnostics: Diagnostic Trouble Codes (DTCs), scan tool procedures, wiring diagrams, component testing. Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks, spark plug replacement, tire rotation. Component Removal Installation: Detailed step-by-step instructions for all major components. Troubleshooting: Systematic diagnostic flowcharts for common and uncommon issues. Rebuilding Procedures: Instructions for rebuilding engine, transmission, and other major assemblies. Specifications And Tolerances: Torque values, clearances, wear limits for all serviceable parts. Technical Depth Depth: Comprehensive, covering everything from basic DIY tasks to advanced mechanical and electrical repairs, suitable for professional technicians and experienced enthusiasts. 📊 Manual Specifications File Format Format: PDF Searchability: Searchable text content for quick access to information. Printability: Printable pages for workshop use. Print Quality Quality: Professional quality, high-resolution images and diagrams. Binding Type Binding: N/A (Digital Format) Paper Type Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Description: 2.4L DOHC 16-valve turbocharged inline-4 (World Engine variant) Engine Code: ECN Displacement: 2378 cc (145 cubic inches) Performance Horsepower: 205 hp @ 5200 rpm (2003-2004), 215 hp @ 5400 rpm (2005) Torque: 240 lb-ft @ 3600 rpm (2003-2004), 245 lb-ft @ 3600 rpm (2005) Boost Pressure Stock: Approximately 15-18 psi Fuel System Induction: Turbocharged with air-to-water intercooler Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Premium Unleaded Gasoline (91 octane or higher recommended) Engine Management ECU Type: Proprietary Chrysler Engine Control Unit (ECU) 🔧 Transmission Standard Type: 5-speed Manual Transmission (Getrag 282/283) Optional Type: None (only manual transmission offered for SRT-4) Features Clutch Type: Hydraulically actuated, single dry plate Gear Ratios Estimated: Final Drive: 4.05:1; 1st: 3.45, 2nd: 1.94, 3rd: 1.37, 4th: 1.03, 5th: 0.79 Fluid Specifications Transmission Fluid Type: MS-53576-AA (or equivalent manual transmission fluid, e.g., Red Line MT-90) Capacity: Approx. 2.1 liters (2.2 quarts) 📐 Dimensions Exterior Length: 174.7 inches (4437 mm) Width: 67.7 inches (1720 mm) Height: 55.5 inches (1410 mm) Wheelbase: 104.0 inches (2642 mm) Ground Clearance: Approx. 5.5 inches (140 mm) Cargo Trunk Volume: Approx. 13.6 cubic feet Weights Curb Weight: Approx. 2985 lbs (1354 kg) Gross Vehicle Weight Rating Gvwr: Approx. 3930 lbs (1783 kg) 🛡️ Safety Features Ratings NHTSA Front Impact Driver: Not rated or likely 4/5 stars depending on specific year/testing. NHTSA Front Impact Passenger: Not rated or likely 4/5 stars depending on specific year/testing. IIHS Front Overlap: Marginal (for earlier models of the Neon platform, SRT-4 specifics may vary) Active Features ABS: Standard Anti-lock Braking System Traction Control: Optional Traction Control System (TCS) on some models Limited Slip Differential: Not standard, but a common aftermarket upgrade. Passive Features Airbags Front: Driver and passenger front airbags Airbags Side: Optional front side-impact airbags on some models. Seatbelts: 3-point seatbelts with pretensioners 💡 Technology Features Infotainment Head Unit: Factory AM/FM/CD player with 4 or 6 speaker system. Instrument Cluster: Sport-themed cluster with tachometer, boost gauge (on some trims), oil pressure, and voltmeter. Driver Assistance Cruise Control: Standard cruise control. Connectivity Auxiliary Input: Not typically equipped with standard auxiliary input; aftermarket solutions common. Performance Tech Factory Tuning: ECU tuning from factory to optimize turbo performance. 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,000-5,000 miles (or 3-6 months) with synthetic oil recommended. Air Filter Replacement: Every 15,000-30,000 miles, or as needed based on driving conditions. Spark Plug Replacement: Every 30,000-60,000 miles (depending on plug type, hotter plugs for performance). Timing Belt Replacement: Not applicable; uses a timing chain. Coolant Flush: Every 30,000-50,000 miles or 2-4 years. Fluid Specifications Engine Oil Type: SAE 5W-30 Synthetic (preferred for turbocharging) Engine Oil Capacity: Approx. 4.5 quarts (4.2 liters) with...
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DODGE NEON SRT4 Service Repair Manual 2003-2005
🏷️ Basic Information
Identification
Make:
Dodge
Model:
Neon SRT-4
Years:
2003-2005
Chassis Code:
PT
Codes
Engine Code Primary:
ECN (2.4L DOHC Turbocharged)
👋 Introduction
Market Position
Segment:
Compact Performance Sedan / Hot Hatch
Target Audience:
Enthusiasts, DIY mechanics, performance tuning community.
Competitive Analysis
Competitors Early 2000S:
Subaru WRX, Mitsubishi Lancer Evolution, Volkswagen GTI, Honda Civic Si.
Key Features
Performance Focus:
Turbocharged engine, sport-tuned suspension, aggressive styling.
Value Proposition:
Affordable entry into the performance car market.
Manual Purpose
Goal:
Empower owners and technicians to perform all necessary servicing and repairs.
📋 Manual Details
Coverage Areas
Comprehensive Coverage:
All mechanical and electrical systems, bodywork, and diagnostics.
Page Count
Estimated Pages:
Over 2000 pages (typical for this level of detail)
Manual Type
Type:
Factory Service Manual / Workshop Manual
Language
Language:
English
Format
Format:
PDF (Digital Download)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, cylinder head, pistons, crankshaft, lubrication, cooling system, timing.
Engine Performance:
Turbocharger system, intercooler, fuel injection, ignition system, emissions control.
Transmission:
Manual transmission (Getrag), clutch system, drivetrain, axles.
Brakes:
Hydraulic system, ABS, front and rear brake assemblies, parking brake.
Suspension:
Front and rear suspension, steering system, wheel alignment.
Electrical:
Battery, charging system, starting system, lighting, instrument cluster, body electrical, comfort systems.
HVAC:
Air conditioning, heating, ventilation.
Body And Frame:
Exterior panels, interior trim, glass, chassis structure.
Diagnostics:
Diagnostic Trouble Codes (DTCs), scan tool procedures, wiring diagrams, component testing.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, fluid checks, spark plug replacement, tire rotation.
Component Removal Installation:
Detailed step-by-step instructions for all major components.
Troubleshooting:
Systematic diagnostic flowcharts for common and uncommon issues.
Rebuilding Procedures:
Instructions for rebuilding engine, transmission, and other major assemblies.
Specifications And Tolerances:
Torque values, clearances, wear limits for all serviceable parts.
Technical Depth
Depth:
Comprehensive, covering everything from basic DIY tasks to advanced mechanical and electrical repairs, suitable for professional technicians and experienced enthusiasts.
📊 Manual Specifications
File Format
Format:
PDF
Searchability:
Searchable text content for quick access to information.
Printability:
Printable pages for workshop use.
Print Quality
Quality:
Professional quality, high-resolution images and diagrams.
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Description:
2.4L DOHC 16-valve turbocharged inline-4 (World Engine variant)
Engine Code:
ECN
Displacement:
2378 cc (145 cubic inches)
Performance
Horsepower:
205 hp @ 5200 rpm (2003-2004), 215 hp @ 5400 rpm (2005)
Torque:
240 lb-ft @ 3600 rpm (2003-2004), 245 lb-ft @ 3600 rpm (2005)
Boost Pressure Stock:
Approximately 15-18 psi
Fuel System
Induction:
Turbocharged with air-to-water intercooler
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Premium Unleaded Gasoline (91 octane or higher recommended)
Engine Management
ECU Type:
Proprietary Chrysler Engine Control Unit (ECU)
🔧 Transmission
Standard
Type:
5-speed Manual Transmission (Getrag 282/283)
Optional
Type:
None (only manual transmission offered for SRT-4)
Features
Clutch Type:
Hydraulically actuated, single dry plate
Gear Ratios Estimated:
Final Drive: 4.05:1; 1st: 3.45, 2nd: 1.94, 3rd: 1.37, 4th: 1.03, 5th: 0.79
Fluid Specifications
Transmission Fluid Type:
MS-53576-AA (or equivalent manual transmission fluid, e.g., Red Line MT-90)
Capacity:
Approx. 2.1 liters (2.2 quarts)
📐 Dimensions
Exterior
Length:
174.7 inches (4437 mm)
Width:
67.7 inches (1720 mm)
Height:
55.5 inches (1410 mm)
Wheelbase:
104.0 inches (2642 mm)
Ground Clearance:
Approx. 5.5 inches (140 mm)
Cargo
Trunk Volume:
Approx. 13.6 cubic feet
Weights
Curb Weight:
Approx. 2985 lbs (1354 kg)
Gross Vehicle Weight Rating Gvwr:
Approx. 3930 lbs (1783 kg)
🛡️ Safety Features
Ratings
NHTSA Front Impact Driver:
Not rated or likely 4/5 stars depending on specific year/testing.
NHTSA Front Impact Passenger:
Not rated or likely 4/5 stars depending on specific year/testing.
IIHS Front Overlap:
Marginal (for earlier models of the Neon platform, SRT-4 specifics may vary)
Active Features
ABS:
Standard Anti-lock Braking System
Traction Control:
Optional Traction Control System (TCS) on some models
Limited Slip Differential:
Not standard, but a common aftermarket upgrade.
Passive Features
Airbags Front:
Driver and passenger front airbags
Airbags Side:
Optional front side-impact airbags on some models.
Seatbelts:
3-point seatbelts with pretensioners
💡 Technology Features
Infotainment
Head Unit:
Factory AM/FM/CD player with 4 or 6 speaker system.
Instrument Cluster:
Sport-themed cluster with tachometer, boost gauge (on some trims), oil pressure, and voltmeter.
Driver Assistance
Cruise Control:
Standard cruise control.
Connectivity
Auxiliary Input:
Not typically equipped with standard auxiliary input; aftermarket solutions common.
Performance Tech
Factory Tuning:
ECU tuning from factory to optimize turbo performance.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000-5,000 miles (or 3-6 months) with synthetic oil recommended.
Air Filter Replacement:
Every 15,000-30,000 miles, or as needed based on driving conditions.
Spark Plug Replacement:
Every 30,000-60,000 miles (depending on plug type, hotter plugs for performance).
Timing Belt Replacement:
Not applicable; uses a timing chain.
Coolant Flush:
Every 30,000-50,000 miles or 2-4 years.
Fluid Specifications
Engine Oil Type:
SAE 5W-30 Synthetic (preferred for turbocharging)
Engine Oil Capacity:
Approx. 4.5 quarts (4.2 liters) with filter.
Coolant Type:
Mopar Antifreeze/Coolant HOAT (50/50 mix)
Brake Fluid Type:
DOT 3 or DOT 4
Known Issues
Engine Mounts:
Can degrade and cause excessive vibration.
Turbocharger Wear:
Turbo seals can fail, leading to oil consumption or smoke.
Clutch Wear:
Stock clutch can wear prematurely with aggressive driving.
Suspension Components:
Struts, ball joints, and bushings can wear over time.
Fuel Injectors:
Can become clogged, affecting performance.
Wiper Motor:
Can fail, leading to non-functional wipers.
📚 Vehicle History
Brand Heritage
Dodge Performance Division:
SRT (Street and Racing Technology) division's focus on developing performance variants.
Model Evolution
Neon Platform Genesis:
Based on the second-generation Dodge Neon platform (introduced for 2000 model year).
Srt4 Development:
Developed by SRT engineers to create a competitive affordable compact sports car.
Production
Manufacturing Plant:
Belvidere Assembly Plant, Illinois, USA
Production Years:
2003-2005
Total Units Produced Estimate:
Approximately 25,000 units globally.
🏆 Awards & Recognition
Recognitions
Car And Driver 10Best:
Featured on Car and Driver's 10Best list for 2004.
Ratings
Edmunds Review Summary:
Praised for its performance-per-dollar value and engaging driving experience.
Certifications
Srt Engineering:
Designed and validated by SRT engineers.
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