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2006 Dodge Ram Truck 1500 2500 3500 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Dodge Model: Ram Pickup Year: 2006 Codes Chassis Codes: DR (2WD), DH (4WD) 👋 Introduction Market Position Segment: Full-size Pickup Truck Target Audience: DIY enthusiasts, independent repair shops, fleet maintenance, professional technicians Competitive Analysis Key Competitors 2006: Ford F-Series, Chevrolet Silverado/GMC Sierra, Toyota Tundra Key Features Manual Advantage: Designed for ease of use by both amateur and professional mechanics, providing clear, step-by-step instructions. Preventative Maintenance Emphasis: Highlights the importance of routine maintenance to prevent premature failures and reduce long-term repair costs. 📋 Manual Details Coverage Areas Primary Coverage: 1500, 2500, 3500 Series Trucks Drivetrain Coverage: Light Duty 4x2, Light Duty 4x4, Heavy Duty 4x2, Heavy Duty 4x4 Specialty Coverage: Cab Chassis 4x2 DX Family, 4000 DX Family Wheel Configuration Coverage: 3500 Less Dual Rear Wheels, 3500 With Dual Rear Wheels Page Count Estimated Page Count: Thousands (typical for comprehensive factory service manuals) Manual Type Manual Classification: Service Repair Workshop Manual Language Primary Language: English Format File Format: PDF Compatibility: All Versions of Windows & Mac Requirements: Adobe PDF Reader & WinZip 📖 Manual Coverage Systems Covered Powertrain: Engine Systems, Fuel System, Exhaust System, Automatic Transmission Chassis: Suspension, Differential & Driveline, Brakes, Steering, Tires/Wheels, Frame & Bumpers Electrical And Electronic: Audio, Chime/Buzzer, Electronic Control Modules, Horn, Ignition Control, Instrument Cluster, Lamps, Message Systems, Power Systems, Restraints, Speed Control, Vehicle Theft Security, Wipers/Washers, Wiring Body And Comfort: Body, Heating & Air Conditioning Emissions: Emissions Control Procedures Included Maintenance: Lubrication & Maintenance, Routine Checks, Fluid Changes, Filter Replacements Repair And Overhaul: Component Removal and Installation, System Diagnosis, Major Component Overhaul (Engine, Transmission, Axles) Diagnostics: Troubleshooting Guides, Symptom-Based Diagnosis, Diagnostic Trouble Codes (DTCs) Technical Depth Depth Of Coverage: Comprehensive: From basic preventative maintenance to complete engine and transmission rebuilds, including detailed wiring diagrams and diagnostic procedures. 📊 Manual Specifications File Format PDF Quality: High Resolution, Searchable Text (typically) Print Quality Printability: Printable pages for easy workshop use Binding Type Binding: Not Applicable (Digital Format) Paper Type Paper Quality: Not Applicable (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Options: 4.7L 8-cyl MPI Gasoline, 4.7L 8-cyl Flex Fuel, 5.7L 8-cyl SMPI Gasoline, 5.9L 6-cyl Turbo Diesel High Output, 8.3L 10-cyl SFI Gasoline Performance 4.7L V8 (2006): Approx. 235 hp @ 4800 rpm, 325 lb-ft @ 3200 rpm (MPI) 5.7L Hemi V8 (2006): Approx. 345 hp @ 5000 rpm, 375 lb-ft @ 4000 rpm (SMPI) 5.9L Cummins I6 Turbo Diesel (2006): Approx. 305 hp @ 2800 rpm, 555 lb-ft @ 1400 rpm (High Output) 8.3L V10 (2006): Approx. 310 hp @ 4000 rpm, 500 lb-ft @ 2400 rpm (SFI - often found in Viper-powered variants or specific heavy-duty configurations) Fuel System Injection Type: Multi-Point Injection (MPI), Sequential Multi-Port Fuel Injection (SMPI), Direct Injection (DI for some diesel applications) 🔧 Transmission Standard Transmission Options: Likely Aisin AS68RC (heavy-duty manual, though less common), NV271 (manual transfer case), NV273 (manual transfer case) Optional Automatic Transmission Options: 45RFE/545RFE (4-speed automatic for V8s), 48RE (4-speed automatic for Cummins Diesel), 68RFE (6-speed automatic, possibly introduced late in the 2006 model year for some heavy-duty models). Features Transfer Case: Electronic Shift-on-the-Fly (ESOF) or Manual Shift transfer cases are common depending on configuration. 📐 Dimensions Exterior Wheelbase Options: Varies by cab type (Regular Cab, Quad Cab) and bed length (e.g., 131.3", 140.5", 159.5") Weights Gvwr Range: Ranges significantly from 1500 series to 3500 series (e.g., 8,510 lbs to over 10,000 lbs) 🛡️ Safety Features Ratings NHTSA Ratings: Variable by model year and configuration; generally good for its class, but specific ratings should be checked for individual configurations. Active Features Braking System: Front ventilated discs, rear solid discs (or drums on some heavier duty models). Anti-lock Braking System (ABS) is standard. Passive Features Airbags: Front airbags are standard. 💡 Technology Features Infotainment Audio Systems: Factory AM/FM/CD players, optional Infinity premium audio systems, available satellite radio. Driver Assistance Cruise Control: Standard cruise control system covered in detail. Connectivity Wiring Diagrams: Extensive wiring diagrams for all electrical systems, crucial for diagnosing and repairing electronic components. 🔧 Maintenance Service Intervals Oil Change Interval: Typically 3,000-7,500 miles or 6 months, depending on engine and oil type (refer to manual for specific recommendations). Transmission Fluid Change: Recommended every 30,000-100,000 miles, depending on usage and transmission type (check manual for specifics). Coolant Flush: Typically every 50,000-100,000 miles or 5 years. Fluid Specifications Engine Oil Specification: Varies by engine: SAE 5W-20, 5W-30, 10W-30 for gasoline engines; SAE 15W-40 for Cummins Diesel. API service classification (e.g., API SN, CJ-4 for diesel) is critical. Automatic Transmission Fluid: Mopar ATF+4 (or equivalent) for 45RFE/545RFE/48RE transmissions. 68RFE may use a specific fluid like Mopar 68044345EA. Coolant Type: Chrysler/Mopar OAT (Orange) or HOAT (Hybrid Orange) antifreeze, typically 50/50 mix with distilled water. Known Issues Common Wear Items: Ball joints, tie rod ends, sway bar links, u-joints (especially on 4x4 models), exhaust manifold...
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2006 Dodge Ram Truck 1500 2500 3500 Service Repair Workshop Manual2006 Dodge Ram Truck 1500 2500 3500 Service Repair Workshop Manual2006 Dodge Ram Truck 1500 2500 3500 Service Repair Workshop Manual2006 Dodge Ram Truck 1500 2500 3500 Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
Dodge
Model:
Ram Pickup
Year:
2006
Codes
Chassis Codes:
DR (2WD), DH (4WD)
👋 Introduction
Market Position
Segment:
Full-size Pickup Truck
Target Audience:
DIY enthusiasts, independent repair shops, fleet maintenance, professional technicians
Competitive Analysis
Key Competitors 2006:
Ford F-Series, Chevrolet Silverado/GMC Sierra, Toyota Tundra
Key Features
Manual Advantage:
Designed for ease of use by both amateur and professional mechanics, providing clear, step-by-step instructions.
Preventative Maintenance Emphasis:
Highlights the importance of routine maintenance to prevent premature failures and reduce long-term repair costs.
📋 Manual Details
Coverage Areas
Primary Coverage:
1500, 2500, 3500 Series Trucks
Drivetrain Coverage:
Light Duty 4x2, Light Duty 4x4, Heavy Duty 4x2, Heavy Duty 4x4
Specialty Coverage:
Cab Chassis 4x2 DX Family, 4000 DX Family
Wheel Configuration Coverage:
3500 Less Dual Rear Wheels, 3500 With Dual Rear Wheels
Page Count
Estimated Page Count:
Thousands (typical for comprehensive factory service manuals)
Manual Type
Manual Classification:
Service Repair Workshop Manual
Language
Primary Language:
English
Format
File Format:
PDF
Compatibility:
All Versions of Windows & Mac
Requirements:
Adobe PDF Reader & WinZip
📖 Manual Coverage
Systems Covered
Powertrain:
Engine Systems, Fuel System, Exhaust System, Automatic Transmission
Chassis:
Suspension, Differential & Driveline, Brakes, Steering, Tires/Wheels, Frame & Bumpers
Electrical And Electronic:
Audio, Chime/Buzzer, Electronic Control Modules, Horn, Ignition Control, Instrument Cluster, Lamps, Message Systems, Power Systems, Restraints, Speed Control, Vehicle Theft Security, Wipers/Washers, Wiring
Body And Comfort:
Body, Heating & Air Conditioning
Emissions:
Emissions Control
Procedures Included
Maintenance:
Lubrication & Maintenance, Routine Checks, Fluid Changes, Filter Replacements
Repair And Overhaul:
Component Removal and Installation, System Diagnosis, Major Component Overhaul (Engine, Transmission, Axles)
Diagnostics:
Troubleshooting Guides, Symptom-Based Diagnosis, Diagnostic Trouble Codes (DTCs)
Technical Depth
Depth Of Coverage:
Comprehensive: From basic preventative maintenance to complete engine and transmission rebuilds, including detailed wiring diagrams and diagnostic procedures.
📊 Manual Specifications
File Format
PDF Quality:
High Resolution, Searchable Text (typically)
Print Quality
Printability:
Printable pages for easy workshop use
Binding Type
Binding:
Not Applicable (Digital Format)
Paper Type
Paper Quality:
Not Applicable (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Options:
4.7L 8-cyl MPI Gasoline, 4.7L 8-cyl Flex Fuel, 5.7L 8-cyl SMPI Gasoline, 5.9L 6-cyl Turbo Diesel High Output, 8.3L 10-cyl SFI Gasoline
Performance
4.7L V8 (2006):
Approx. 235 hp @ 4800 rpm, 325 lb-ft @ 3200 rpm (MPI)
5.7L Hemi V8 (2006):
Approx. 345 hp @ 5000 rpm, 375 lb-ft @ 4000 rpm (SMPI)
5.9L Cummins I6 Turbo Diesel (2006):
Approx. 305 hp @ 2800 rpm, 555 lb-ft @ 1400 rpm (High Output)
8.3L V10 (2006):
Approx. 310 hp @ 4000 rpm, 500 lb-ft @ 2400 rpm (SFI - often found in Viper-powered variants or specific heavy-duty configurations)
Fuel System
Injection Type:
Multi-Point Injection (MPI), Sequential Multi-Port Fuel Injection (SMPI), Direct Injection (DI for some diesel applications)
🔧 Transmission
Standard
Transmission Options:
Likely Aisin AS68RC (heavy-duty manual, though less common), NV271 (manual transfer case), NV273 (manual transfer case)
Optional
Automatic Transmission Options:
45RFE/545RFE (4-speed automatic for V8s), 48RE (4-speed automatic for Cummins Diesel), 68RFE (6-speed automatic, possibly introduced late in the 2006 model year for some heavy-duty models).
Features
Transfer Case:
Electronic Shift-on-the-Fly (ESOF) or Manual Shift transfer cases are common depending on configuration.
📐 Dimensions
Exterior
Wheelbase Options:
Varies by cab type (Regular Cab, Quad Cab) and bed length (e.g., 131.3", 140.5", 159.5")
Weights
Gvwr Range:
Ranges significantly from 1500 series to 3500 series (e.g., 8,510 lbs to over 10,000 lbs)
🛡️ Safety Features
Ratings
NHTSA Ratings:
Variable by model year and configuration; generally good for its class, but specific ratings should be checked for individual configurations.
Active Features
Braking System:
Front ventilated discs, rear solid discs (or drums on some heavier duty models). Anti-lock Braking System (ABS) is standard.
Passive Features
Airbags:
Front airbags are standard.
💡 Technology Features
Infotainment
Audio Systems:
Factory AM/FM/CD players, optional Infinity premium audio systems, available satellite radio.
Driver Assistance
Cruise Control:
Standard cruise control system covered in detail.
Connectivity
Wiring Diagrams:
Extensive wiring diagrams for all electrical systems, crucial for diagnosing and repairing electronic components.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 3,000-7,500 miles or 6 months, depending on engine and oil type (refer to manual for specific recommendations).
Transmission Fluid Change:
Recommended every 30,000-100,000 miles, depending on usage and transmission type (check manual for specifics).
Coolant Flush:
Typically every 50,000-100,000 miles or 5 years.
Fluid Specifications
Engine Oil Specification:
Varies by engine: SAE 5W-20, 5W-30, 10W-30 for gasoline engines; SAE 15W-40 for Cummins Diesel. API service classification (e.g., API SN, CJ-4 for diesel) is critical.
Automatic Transmission Fluid:
Mopar ATF+4 (or equivalent) for 45RFE/545RFE/48RE transmissions. 68RFE may use a specific fluid like Mopar 68044345EA.
Coolant Type:
Chrysler/Mopar OAT (Orange) or HOAT (Hybrid Orange) antifreeze, typically 50/50 mix with distilled water.
Known Issues
Common Wear Items:
Ball joints, tie rod ends, sway bar links, u-joints (especially on 4x4 models), exhaust manifold leaks (on HEMI), water pump failures, radiator leaks.
Diesel Specific:
Injectors, fuel system issues (lift pump, injection pump), turbocharger wear, EGR valve issues (on later models).
Electrical:
Body control module (BCM) issues, instrument cluster problems, power window regulators.
📚 Vehicle History
Brand Heritage
Dodge Truck Legacy:
Dodge has a long history in the truck market, with the Ram line becoming a distinct brand in 1993, known for its bold styling and robust performance.
Model Evolution
Third Generation Ram:
This 2006 model falls within the third generation (2002-2008), characterized by a more modern, muscular design, significantly improved interiors, and the introduction of the HEMI V8 and Cummins turbodiesel options.
Production
Manufacturing Plant:
Warren Truck Assembly Plant, Warren, Michigan
🏆 Awards & Recognition
Recognitions
Powertrain Awards:
The 5.7L HEMI V8 and 5.9L Cummins Turbo Diesel engines received significant critical acclaim for their power and capability.
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