Dodge Ram 2500 Series 2006 2007 Service Repair Manual
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🏷️ Basic Information Identification Make: Dodge Model: Ram 2500 Series Model Years Covered: 2006, 2007 Codes Chassis Codes: DR (for 2006-2008 generation, sometimes referred to as DR/DH/D2) 👋 Introduction Market Position Positioning: Heavy-duty pickup truck, designed for towing, hauling, and commercial use Competitive Analysis Competitors: Ford F-250 Super Duty, Chevrolet Silverado 2500HD, GMC Sierra 2500HD Key Features Vehicle Focus: Robust construction, powerful engine options, high towing and payload capacities Manual Value: Provides essential information for maintaining and repairing one of Dodge's most capable trucks 📋 Manual Details Coverage Areas Primary Coverage: Complete service, repair, diagnostics, and troubleshooting for Dodge Ram 2500 Series vehicles Secondary Coverage: Maintenance schedules, wiring diagrams, technical specifications, component locations, exploded views, torque specifications Page Count Estimated Page Count: 1500+ Manual Type Type: Service Repair Workshop Manual Language Language: English Format Format: Digital (typically PDF) 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, fuel system, ignition system, exhaust system, cooling system, lubrication system Transmission: Manual transmission, automatic transmission (variants like 48RE, NV5600), transfer case, driveline Chassis: Suspension (front and rear), steering system, braking system (ABS, disc/drum configurations), wheels and tires Body: Exterior body panels, interior trim, glass, doors, tailgate, bumpers, seats, body hardware Electrical: Battery, charging system, starting system, lighting, instrumentation, power windows/locks, audio system, wiring diagrams for all systems HVAC: Heating, ventilation, and air conditioning system components and operation Diagnostics: OBD-II diagnostic procedures, trouble codes (DTCs), diagnostic connector location, scan tool usage Procedures Included Maintenance: Oil changes, filter replacements, fluid checks and changes, lubrication, spark plug replacement, belt replacement, brake pad/shoe replacement Repair: Engine overhaul, transmission rebuild, brake system overhaul, suspension component replacement, electrical component repair, body panel repair Troubleshooting: Step-by-step diagnostic procedures for common and complex issues, symptom-based troubleshooting guides Installation: Component installation and removal procedures (e.g., alternator, starter, fuel pump, sensors) Calibration: Sensor calibration, electronic module programming (where applicable and described) Technical Depth Depth: Comprehensive, covering basic to advanced repairs and diagnostics, suitable for professional mechanics and serious DIYers 📊 Manual Specifications File Format File Format: PDF Print Quality Quality: High-resolution, clear text and diagrams suitable for printing Binding Type Binding: N/A (Digital Format) Paper Type Paper Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Options: 5.7L HEMI V8 (345 ci), 5.9L Cummins I6 Turbo Diesel, 8.3L V10 (Viper-derived, less common in 2500 for these years, more common in 3500/specialty) 5.7L Hemi V8: Horsepower: 345 hp @ 5400 rpm, Torque: 375 lb-ft @ 4000 rpm, Block Material: Iron, Head Material: Aluminum, Valvetrain: SOHC, 16 valves 5.9L Cummins I6 Turbo Diesel: Horsepower: ~305-325 hp @ 2800-3000 rpm, Torque: ~555-610 lb-ft @ 1600-1800 rpm, Block Material: Cast Iron, Head Material: Cast Iron, Valvetrain: OHV, 24 valves, Injection: Bosch VP7100 mechanical or common rail (late models) Performance Towing Capacity: Up to 12,000+ lbs (depending on configuration, axles, and drivetrain) Payload Capacity: Up to 4,000+ lbs (depending on configuration) Fuel System 5.7L Hemi: Sequential Multi-Port Fuel Injection (MPI), Electronic throttle control 5.9L Cummins: High-pressure common rail fuel injection system (late models), Rotary injection pump (earlier models) 🔧 Transmission Standard Standard Transmission: 6-speed Manual (NV5600) Optional Optional Transmission: 4-speed Automatic (48RE) Features 48Re: Heavy-duty, electronically controlled, overdrive transmission with torque converter lock-up Nv5600: Robust manual gearbox, known for durability Transfer Case: Part-time 4WD with electronic shift-on-the-fly (ESOF) or manual transfer case options 📐 Dimensions Exterior Wheelbase Options: 140.5 in (Regular Cab, Short Bed), 154.5 in (Quad Cab, Short Bed / Regular Cab, Long Bed), 167.5 in (Quad Cab, Long Bed) Overall Length: Varies by cab and bed configuration (approx. 230-255 inches) Overall Width: approx. 79.9 inches Overall Height: approx. 77.9 - 78.5 inches Cargo Bed Length Options: 6.3 ft (short bed), 8.0 ft (long bed) Weights Curb Weight: approx. 6,000 - 7,000 lbs (depending on configuration and engine) Gross Vehicle Weight Rating: Over 8,800 lbs (typical for 2500 series) Axle Ratio Options: 3.73, 4.10 🛡️ Safety Features Ratings NHTSA Front Impact: 4 stars (driver), 4 stars (passenger) - for 2006 models, variations may exist NHTSA Side Impact: 5 stars (front), 4 stars (rear) - for 2006 models, variations may exist IIHS Rollover: G (Good) for vehicles with ESC, Acceptable for those without (some models may not have standard ESC) Active Features ABS: Standard Anti-lock Braking System Esc: Electronic Stability Control (available on some models, especially later 2007) Traction Control: Available Passive Features Airbags: Front airbags, optional side curtain airbags Seatbelts: Three-point seatbelts with pretensioners 💡 Technology Features Infotainment Audio System: Factory AM/FM/CD player, optional Infinity audio system, SiriusXM satellite radio capability Navigation: Optional factory navigation system on higher trim levels Driver Assistance Parking Assist: Optional rear parking assist sensors Connectivity Phone Integration: Optional Uconnect hands-free communication system 🔧 Maintenance Service Intervals Oil Change Interval: 5,000-7,500 miles for gasoline engines, 7,500-10,000 miles for Cummins diesel (severe vs. normal duty) Transmission Fluid Change: Every 30,000-60,000 miles (depending on usage...
Some HEMI engines can exhibit oil consumption issues, especially at higher mileage; piston ring seal issues are a common cause.
Cummins Lift Pump:
Lift pump failures can occur, especially on earlier common rail versions of the 5.9L.
48Re Transmission:
Can experience torque converter shudder, solenoid issues, or premature wear if not properly maintained or if pushed beyond its limits.
Front Suspension Components:
Ball joints, tie rod ends, and track bar bushings can wear prematurely due to the weight and usage of the truck.
Interior Rattles And Squeaks:
Common in many trucks of this era, especially in the dashboard and door panels.
📚 Vehicle History
Brand Heritage
Dodge Truck Legacy:
Dodge has a long history of producing robust and capable trucks, with the Ram line being a cornerstone of its lineup.
Model Evolution
Third Generation Ram:
These model years belong to the third generation of the Dodge Ram (DB series, 2002-2008). Key updates for this generation included a larger cab, redesigned exterior, and improved powertrains.
Refresh:
While the core design remained from 2002, minor updates occurred, with the significant refresh happening in 2006 (often referred to as the '06 facelift or major refresh) which included updated front-end styling, revised interiors, and powertrain enhancements.
The 5.9L Cummins Turbo Diesel engine consistently received praise for its durability, torque, and longevity.
Ratings
Consumer Reports Ratings:
Ratings varied by year and configuration, with some models receiving average to above-average reliability scores, particularly those with the Cummins engine.