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2006 2008 DODGE RAM 2500 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Dodge Model: Ram 2500 Model Year: 2006, 2007, 2008 Codes Platform: DS 👋 Introduction Market Position Segment: Heavy-Duty Pickup Truck Target Audience: DIY mechanics, professional technicians, fleet maintenance Competitive Analysis Competitors: Ford Super Duty, Chevrolet Silverado HD, GMC Sierra HD Key Features Vehicle Focus: Robust construction, towing capacity, diesel power options Manual Value Proposition: Comprehensive, detailed, and authoritative repair information for DIY and professional use 📋 Manual Details Coverage Areas Regions Covered: North America Page Count Estimated Page Count: 2500+ Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: V8 5.7L HEMI, V8 4.7L, L6 6.7L Cummins Turbo Diesel Engine Management: Fuel injection, ignition, emissions control, diagnostics Transmission Manual: NV3500 5-speed, NV4500 5-speed Transmission Automatic: 48RE (4-speed automatic), 47RE (4-speed automatic) Drivetrain: 4x2 and 4x4 systems, transfer case, differentials, axles, driveshafts Suspension: Front and rear suspension components, steering system Brakes: Front and rear brake systems, ABS, parking brake Electrical: Battery, charging system, starting system, lighting, instruments, body electricals HVAC: Heating, ventilation, air conditioning system Body: Body panels, doors, glass, interior trim, bumpers Chassis: Frame, exhaust system Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, fluid checks Troubleshooting: Diagnostic charts, symptom-based troubleshooting guides Repair: Component removal and installation, adjustments, rebuild procedures Diagnostics: OBD-II diagnostics, sensor testing, module programming information Wiring Diagrams: Comprehensive electrical wiring schematics Technical Depth Depth: Complete, dealership-level repair and service information 📊 Manual Specifications File Format Quality: High-resolution, searchable PDF Searchability: Text-searchable for quick access to information Print Quality Printability: Printable for offline use and hands-on work Binding Type Binding: N/A (Digital PDF) Paper Type Paper: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Option 1: 5.7L V8 HEMI Magnum (345 cu in) Engine Option 2: 4.7L V8 Magnum (285 cu in) Engine Option 3: 6.7L I6 Cummins Turbo Diesel (408 cu in) Performance 5.7L Hemi Horsepower: 345 hp @ 5400 rpm 5.7L Hemi Torque: 375 lb-ft @ 4000 rpm 6.7L Cummins Horsepower: 305 hp @ 3000 rpm 6.7L Cummins Torque: 555 lb-ft @ 1700 rpm (2007-2008) Fuel System Injection Type Gas: Multi-point Fuel Injection (MPI) Injection Type Diesel: High-pressure Common Rail (HPCR) Fuel Type: Unleaded Gasoline (5.7L, 4.7L), Diesel Fuel (6.7L Cummins) 🔧 Transmission Standard Transmission Option 1: 6-speed Manual (NV5600 on 6.7L Cummins, NV3500 on some 4.7L) Optional Transmission Option 2: 4-speed Automatic (48RE) Transmission Option 3: 4-speed Automatic (47RE - early 2006 models) Features Transfer Case: Electronic Shift-on-the-Fly (ESOF) on 4x4 models 📐 Dimensions Exterior Wheelbase Regular Cab: 134.5 inches Wheelbase Crew Cab: 140.5 inches Bed Length Standard: 6.3 ft Bed Length Long: 8.0 ft Weights Gvwr: Up to 9,900 lbs (depending on configuration) Curb Weight: Approx. 6,000 - 7,500 lbs Towing Capacity: Up to 13,000 lbs (properly equipped) Payload Capacity: Up to 4,000 lbs (properly equipped) 🛡️ Safety Features Ratings NHTSA Rollover Resistance: 3 stars (2WD), 4 stars (4WD) Active Features ABS: Standard Anti-lock Braking System (ABS) Traction Control: Optional Traction Control (on some gasoline models) Passive Features Airbags: Driver and front passenger airbags 💡 Technology Features Infotainment Audio System: AM/FM stereo with CD player, optional SiriusXM Satellite Radio. Navigation: Optional factory navigation system on higher trims. Driver Assistance Parking Assist: Optional rear parking assist sensors. Connectivity Bluetooth: Optional Uconnect Bluetooth hands-free communication system. 🔧 Maintenance Service Intervals Oil Change Gasoline: Every 3,000-7,500 miles or 6 months (depending on oil type and driving conditions) Oil Change Diesel: Every 7,500 miles or 6 months with conventional oil; 15,000 miles with synthetic oil Transmission Fluid Change Auto: Every 30,000-60,000 miles (depending on usage) Transmission Fluid Change Manual: Every 50,000-100,000 miles Coolant Flush: Every 30,000 miles or 3 years (for conventional coolant) Fluid Specifications Engine Oil 5.7L Hemi: SAE 5W-20 (API SN or higher) Engine Oil 4.7L: SAE 5W-20 or 5W-30 (API SN or higher) Engine Oil 6.7L Cummins: SAE 15W-40 (API CJ-4 or higher for 2007-2008) Transmission Fluid 48Re: ATF+4 (MS-9602) Transfer Case Fluid: ATF+4 (MS-9602) Known Issues Common Problem Hemi: Cylinder head issues (e.g., cracked heads), oil sludge buildup with infrequent maintenance. Common Problem Cummins: DPF (Diesel Particulate Filter) issues (on later models but applicable for understanding system), EGR valve issues, fuel injector problems. Common Problem Transmission: Torque converter lock-up issues in automatic transmissions, clutch wear in manual transmissions. Common Problem Suspension: Worn ball joints, tie rod ends, and steering components due to heavy-duty use. 📚 Vehicle History Brand Heritage Dodge Truck Legacy: Dodge has a long history of producing rugged and capable trucks since the 1930s. Model Evolution Ram Lineage: The Dodge Ram line evolved from earlier Dodge D-series trucks. The third generation (2002-2008) introduced significant styling and engineering updates, including the distinctive crosshair grille and the introduction of the HEMI and Cummins diesel options. Year 2006 Updates: Introduction of the 6.7L Cummins Turbo Diesel engine,...
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2006 2008 DODGE RAM 2500 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Dodge
Model:
Ram 2500
Model Year:
2006, 2007, 2008
Codes
Platform:
DS
👋 Introduction
Market Position
Segment:
Heavy-Duty Pickup Truck
Target Audience:
DIY mechanics, professional technicians, fleet maintenance
Competitive Analysis
Competitors:
Ford Super Duty, Chevrolet Silverado HD, GMC Sierra HD
Key Features
Vehicle Focus:
Robust construction, towing capacity, diesel power options
Manual Value Proposition:
Comprehensive, detailed, and authoritative repair information for DIY and professional use
📋 Manual Details
Coverage Areas
Regions Covered:
North America
Page Count
Estimated Page Count:
2500+
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
V8 5.7L HEMI, V8 4.7L, L6 6.7L Cummins Turbo Diesel
Engine Management:
Fuel injection, ignition, emissions control, diagnostics
Transmission Manual:
NV3500 5-speed, NV4500 5-speed
Transmission Automatic:
48RE (4-speed automatic), 47RE (4-speed automatic)
Drivetrain:
4x2 and 4x4 systems, transfer case, differentials, axles, driveshafts
Suspension:
Front and rear suspension components, steering system
Brakes:
Front and rear brake systems, ABS, parking brake
Electrical:
Battery, charging system, starting system, lighting, instruments, body electricals
HVAC:
Heating, ventilation, air conditioning system
Body:
Body panels, doors, glass, interior trim, bumpers
Chassis:
Frame, exhaust system
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, fluid checks
Troubleshooting:
Diagnostic charts, symptom-based troubleshooting guides
Repair:
Component removal and installation, adjustments, rebuild procedures
Diagnostics:
OBD-II diagnostics, sensor testing, module programming information
Wiring Diagrams:
Comprehensive electrical wiring schematics
Technical Depth
Depth:
Complete, dealership-level repair and service information
📊 Manual Specifications
File Format
Quality:
High-resolution, searchable PDF
Searchability:
Text-searchable for quick access to information
Print Quality
Printability:
Printable for offline use and hands-on work
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Option 1:
5.7L V8 HEMI Magnum (345 cu in)
Engine Option 2:
4.7L V8 Magnum (285 cu in)
Engine Option 3:
6.7L I6 Cummins Turbo Diesel (408 cu in)
Performance
5.7L Hemi Horsepower:
345 hp @ 5400 rpm
5.7L Hemi Torque:
375 lb-ft @ 4000 rpm
6.7L Cummins Horsepower:
305 hp @ 3000 rpm
6.7L Cummins Torque:
555 lb-ft @ 1700 rpm (2007-2008)
Fuel System
Injection Type Gas:
Multi-point Fuel Injection (MPI)
Injection Type Diesel:
High-pressure Common Rail (HPCR)
Fuel Type:
Unleaded Gasoline (5.7L, 4.7L), Diesel Fuel (6.7L Cummins)
🔧 Transmission
Standard
Transmission Option 1:
6-speed Manual (NV5600 on 6.7L Cummins, NV3500 on some 4.7L)
Optional
Transmission Option 2:
4-speed Automatic (48RE)
Transmission Option 3:
4-speed Automatic (47RE - early 2006 models)
Features
Transfer Case:
Electronic Shift-on-the-Fly (ESOF) on 4x4 models
📐 Dimensions
Exterior
Wheelbase Regular Cab:
134.5 inches
Wheelbase Crew Cab:
140.5 inches
Bed Length Standard:
6.3 ft
Bed Length Long:
8.0 ft
Weights
Gvwr:
Up to 9,900 lbs (depending on configuration)
Curb Weight:
Approx. 6,000 - 7,500 lbs
Towing Capacity:
Up to 13,000 lbs (properly equipped)
Payload Capacity:
Up to 4,000 lbs (properly equipped)
🛡️ Safety Features
Ratings
NHTSA Rollover Resistance:
3 stars (2WD), 4 stars (4WD)
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Optional Traction Control (on some gasoline models)
Passive Features
Airbags:
Driver and front passenger airbags
💡 Technology Features
Infotainment
Audio System:
AM/FM stereo with CD player, optional SiriusXM Satellite Radio.
Navigation:
Optional factory navigation system on higher trims.
Driver Assistance
Parking Assist:
Optional rear parking assist sensors.
Connectivity
Bluetooth:
Optional Uconnect Bluetooth hands-free communication system.
🔧 Maintenance
Service Intervals
Oil Change Gasoline:
Every 3,000-7,500 miles or 6 months (depending on oil type and driving conditions)
Oil Change Diesel:
Every 7,500 miles or 6 months with conventional oil; 15,000 miles with synthetic oil
Transmission Fluid Change Auto:
Every 30,000-60,000 miles (depending on usage)
Transmission Fluid Change Manual:
Every 50,000-100,000 miles
Coolant Flush:
Every 30,000 miles or 3 years (for conventional coolant)
Fluid Specifications
Engine Oil 5.7L Hemi:
SAE 5W-20 (API SN or higher)
Engine Oil 4.7L:
SAE 5W-20 or 5W-30 (API SN or higher)
Engine Oil 6.7L Cummins:
SAE 15W-40 (API CJ-4 or higher for 2007-2008)
Transmission Fluid 48Re:
ATF+4 (MS-9602)
Transfer Case Fluid:
ATF+4 (MS-9602)
Known Issues
Common Problem Hemi:
Cylinder head issues (e.g., cracked heads), oil sludge buildup with infrequent maintenance.
Common Problem Cummins:
DPF (Diesel Particulate Filter) issues (on later models but applicable for understanding system), EGR valve issues, fuel injector problems.
Common Problem Transmission:
Torque converter lock-up issues in automatic transmissions, clutch wear in manual transmissions.
Common Problem Suspension:
Worn ball joints, tie rod ends, and steering components due to heavy-duty use.
📚 Vehicle History
Brand Heritage
Dodge Truck Legacy:
Dodge has a long history of producing rugged and capable trucks since the 1930s.
Model Evolution
Ram Lineage:
The Dodge Ram line evolved from earlier Dodge D-series trucks. The third generation (2002-2008) introduced significant styling and engineering updates, including the distinctive crosshair grille and the introduction of the HEMI and Cummins diesel options.
Year 2006 Updates:
Introduction of the 6.7L Cummins Turbo Diesel engine, replacing the 5.9L. Minor styling tweaks.
Production
Manufacturing Location:
Saltillo, Mexico; Warren, Michigan, USA
🏆 Awards & Recognition
Recognitions
Diesel Engine Award:
The 6.7L Cummins Turbo Diesel received accolades for its power and durability.
Ratings
Consumer Reports:
Consumer Reports ratings varied by year and engine, with diesel models generally receiving higher marks for reliability over time compared to early gasoline engines.
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