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2008 Dodge RAM 5500 Chassis Cab Truck Owners Manual

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🏷️ Basic Information Identification Make: Dodge Model: RAM 5500 Chassis Cab Year: 2008 Generation Generation Code: DS/DJ Codes Chassis Code: DS 👋 Introduction Market Position Segment: Heavy-duty pickup truck, specifically a Class 4 chassis cab designed for commercial use and upfitting. Competitive Analysis Competitors: Ford F-Series Super Duty Chassis Cab, Chevrolet Silverado HD Chassis Cab. Key Features Vehicle Purpose: Designed for vocational applications requiring custom body mounting, such as dump bodies, service bodies, utility bodies, and specialized equipment. 📋 Manual Details Coverage Areas Sections Covered: Introduction, Instrument Cluster, Entertainment Systems, Climate Controls, Lights, Driver Controls, Locks and Security, Seating and Safety Restraints, Driving, Customer Assistance, Reporting Safety Defects (U.S. only), Cleaning, Maintenance and Specifications, Engine Compartment, Engine Oil, Battery, Fuel Information, Air Filter(s), Part Numbers, Refill Capacities, Lubricant Specifications, Accessories Page Count Estimated Page Count: Approximately 300-400 pages (typical for this class of vehicle manual) Manual Type Type: Owner's Manual Language Language: English Format Format: Digital PDF 📖 Manual Coverage Systems Covered Powertrain: Engine operation, fluid capacities, lubrication specifications, fuel system basics, air intake. Electrical And Lighting: Instrument cluster indicators, exterior and interior lighting operation, basic electrical system information. Comfort And Convenience: Climate control system operation, entertainment system basics, door locks and security features, seating and restraint systems. Driver Controls: Steering wheel controls, pedal operation, driver information center. Procedures Included Maintenance: Routine checks (oil, coolant), fluid refilling, basic cleaning procedures, accessory installation guidance. Operation: Proper vehicle startup, driving techniques, parking, basic troubleshooting for common indicators. Technical Depth Depth: Covers owner-level maintenance, operation, and basic troubleshooting. Does not delve into advanced diagnostic procedures or component-level repair beyond owner-replaceable items. 📊 Manual Specifications File Format Requirements: Requires a PDF reader (e.g., Adobe Acrobat Reader, Foxit Reader, or comparable). Print Quality Quality: Digital PDF sourced from factory original, ensuring clarity and accuracy of information. Binding Type Binding: N/A (Digital Format) Paper Type Paper: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Model: Commonly the Cummins 6.7L Turbo Diesel I6 Engine Displacement: 6.7 Liters (408 cubic inches) Performance Horsepower: Typically around 350 hp @ 3,000 RPM Torque: Typically around 650 lb-ft @ 1,500 RPM Fuel System Injection Type: High-pressure common rail direct injection Fuel Type: Diesel 🔧 Transmission Standard Transmission Type: 68RFE 6-Speed Automatic Transmission Optional Transmission Type: G56 6-Speed Manual Transmission (often available) Features Automatic Features: Electronic control, tow/haul mode. 📐 Dimensions Exterior Wheelbase Options: Multiple wheelbase options available to accommodate various body lengths (e.g., 144.5", 168.5", 182.5", 204.5", 228.5" inches) Weights Gvwr: Gross Vehicle Weight Rating typically around 16,500 lbs to 18,000 lbs, depending on configuration. Gcwr: Gross Combined Weight Rating typically around 23,000 lbs to 30,000 lbs, depending on configuration. 🛡️ Safety Features Ratings NHTSA Ratings: Specific NHTSA ratings for heavy-duty trucks are often limited or differ from light-duty vehicles. Focus is on structural integrity for vocational use. Active Features Braking System: Four-wheel disc brakes with Anti-lock Brake System (ABS). Passive Features Airbags: Driver and front passenger airbags. Seat Belts: Three-point seat belts for all seating positions. 💡 Technology Features Infotainment Audio System: Factory-installed AM/FM radio with CD player and auxiliary input, potentially satellite radio options. Navigation: Optional navigation systems may have been available. Driver Assistance Cruise Control: Standard cruise control functionality. Trailer Brake Controller: Provisions for an integrated trailer brake controller are common on chassis cab models. Connectivity Auxiliary Inputs: Standard auxiliary audio input jack for connecting external devices. 🔧 Maintenance Service Intervals Oil Change Interval: Refer to the manual for specific intervals based on driving conditions (e.g., 7,500 miles or 6 months for normal service, potentially shorter for severe duty). Transmission Fluid Interval: Consult manual for scheduled fluid and filter changes, crucial for heavy-duty use. Diesel Filter Interval: Regular replacement of diesel fuel filter and water separator is critical. Fluid Specifications Engine Oil Spec: Typically API CJ-4 or newer specification for diesel engines (e.g., SAE 15W-40 or SAE 5W-40 depending on climate). Coolant Spec: HOAT (Hybrid Organic Acid Technology) extended life coolant, typically DCA-approved (Diesel Coolant Additive). Transmission Fluid Auto: Chrysler ATF+4 or equivalent for the 68RFE automatic transmission. Transmission Fluid Manual: Refer to manual for specific lubricant for G56 manual transmission (often GL-3 or GL-4 rated gear oil). Known Issues Common Wear Items: U-joints, ball joints, exhaust components, diesel particulate filter (DPF) regeneration issues (if applicable to specific emissions standards), EGR system. Electrical Component Life: Battery life, alternator performance, wiring harness integrity, especially under demanding work conditions. Part Numbers Oil Filter Example: Mopar part number or equivalent (e.g., 68048203AA for the 6.7L Cummins filter) Air Filter Example: Mopar part number or equivalent (e.g., 68039478AA for the engine air filter) Refill Capacities Engine Oil Capacity: Approximately 12 quarts (11.4 Liters) for the 6.7L Cummins engine. Coolant Capacity: Approximately 18.5 quarts (17.5 Liters) for the 6.7L Cummins engine. Transmission Fluid Capacity: Consult manual, typically around 12-15 quarts for the...
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2008 Dodge RAM 5500 Chassis Cab Truck Owners Manual
🏷️ Basic Information
Identification
Make:
Dodge
Model:
RAM 5500 Chassis Cab
Year:
2008
Generation
Generation Code:
DS/DJ
Codes
Chassis Code:
DS
👋 Introduction
Market Position
Segment:
Heavy-duty pickup truck, specifically a Class 4 chassis cab designed for commercial use and upfitting.
Competitive Analysis
Competitors:
Ford F-Series Super Duty Chassis Cab, Chevrolet Silverado HD Chassis Cab.
Key Features
Vehicle Purpose:
Designed for vocational applications requiring custom body mounting, such as dump bodies, service bodies, utility bodies, and specialized equipment.
📋 Manual Details
Coverage Areas
Sections Covered:
Introduction, Instrument Cluster, Entertainment Systems, Climate Controls, Lights, Driver Controls, Locks and Security, Seating and Safety Restraints, Driving, Customer Assistance, Reporting Safety Defects (U.S. only), Cleaning, Maintenance and Specifications, Engine Compartment, Engine Oil, Battery, Fuel Information, Air Filter(s), Part Numbers, Refill Capacities, Lubricant Specifications, Accessories
Page Count
Estimated Page Count:
Approximately 300-400 pages (typical for this class of vehicle manual)
Manual Type
Type:
Owner's Manual
Language
Language:
English
Format
Format:
Digital PDF
📖 Manual Coverage
Systems Covered
Powertrain:
Engine operation, fluid capacities, lubrication specifications, fuel system basics, air intake.
Electrical And Lighting:
Instrument cluster indicators, exterior and interior lighting operation, basic electrical system information.
Comfort And Convenience:
Climate control system operation, entertainment system basics, door locks and security features, seating and restraint systems.
Driver Controls:
Steering wheel controls, pedal operation, driver information center.
Procedures Included
Maintenance:
Routine checks (oil, coolant), fluid refilling, basic cleaning procedures, accessory installation guidance.
Operation:
Proper vehicle startup, driving techniques, parking, basic troubleshooting for common indicators.
Technical Depth
Depth:
Covers owner-level maintenance, operation, and basic troubleshooting. Does not delve into advanced diagnostic procedures or component-level repair beyond owner-replaceable items.
📊 Manual Specifications
File Format
Requirements:
Requires a PDF reader (e.g., Adobe Acrobat Reader, Foxit Reader, or comparable).
Print Quality
Quality:
Digital PDF sourced from factory original, ensuring clarity and accuracy of information.
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Model:
Commonly the Cummins 6.7L Turbo Diesel I6
Engine Displacement:
6.7 Liters (408 cubic inches)
Performance
Horsepower:
Typically around 350 hp @ 3,000 RPM
Torque:
Typically around 650 lb-ft @ 1,500 RPM
Fuel System
Injection Type:
High-pressure common rail direct injection
Fuel Type:
Diesel
🔧 Transmission
Standard
Transmission Type:
68RFE 6-Speed Automatic Transmission
Optional
Transmission Type:
G56 6-Speed Manual Transmission (often available)
Features
Automatic Features:
Electronic control, tow/haul mode.
📐 Dimensions
Exterior
Wheelbase Options:
Multiple wheelbase options available to accommodate various body lengths (e.g., 144.5", 168.5", 182.5", 204.5", 228.5" inches)
Weights
Gvwr:
Gross Vehicle Weight Rating typically around 16,500 lbs to 18,000 lbs, depending on configuration.
Gcwr:
Gross Combined Weight Rating typically around 23,000 lbs to 30,000 lbs, depending on configuration.
🛡️ Safety Features
Ratings
NHTSA Ratings:
Specific NHTSA ratings for heavy-duty trucks are often limited or differ from light-duty vehicles. Focus is on structural integrity for vocational use.
Active Features
Braking System:
Four-wheel disc brakes with Anti-lock Brake System (ABS).
Passive Features
Airbags:
Driver and front passenger airbags.
Seat Belts:
Three-point seat belts for all seating positions.
💡 Technology Features
Infotainment
Audio System:
Factory-installed AM/FM radio with CD player and auxiliary input, potentially satellite radio options.
Navigation:
Optional navigation systems may have been available.
Driver Assistance
Cruise Control:
Standard cruise control functionality.
Trailer Brake Controller:
Provisions for an integrated trailer brake controller are common on chassis cab models.
Connectivity
Auxiliary Inputs:
Standard auxiliary audio input jack for connecting external devices.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Refer to the manual for specific intervals based on driving conditions (e.g., 7,500 miles or 6 months for normal service, potentially shorter for severe duty).
Transmission Fluid Interval:
Consult manual for scheduled fluid and filter changes, crucial for heavy-duty use.
Diesel Filter Interval:
Regular replacement of diesel fuel filter and water separator is critical.
Fluid Specifications
Engine Oil Spec:
Typically API CJ-4 or newer specification for diesel engines (e.g., SAE 15W-40 or SAE 5W-40 depending on climate).
Coolant Spec:
HOAT (Hybrid Organic Acid Technology) extended life coolant, typically DCA-approved (Diesel Coolant Additive).
Transmission Fluid Auto:
Chrysler ATF+4 or equivalent for the 68RFE automatic transmission.
Transmission Fluid Manual:
Refer to manual for specific lubricant for G56 manual transmission (often GL-3 or GL-4 rated gear oil).
Known Issues
Common Wear Items:
U-joints, ball joints, exhaust components, diesel particulate filter (DPF) regeneration issues (if applicable to specific emissions standards), EGR system.
Electrical Component Life:
Battery life, alternator performance, wiring harness integrity, especially under demanding work conditions.
Part Numbers
Oil Filter Example:
Mopar part number or equivalent (e.g., 68048203AA for the 6.7L Cummins filter)
Air Filter Example:
Mopar part number or equivalent (e.g., 68039478AA for the engine air filter)
Refill Capacities
Engine Oil Capacity:
Approximately 12 quarts (11.4 Liters) for the 6.7L Cummins engine.
Coolant Capacity:
Approximately 18.5 quarts (17.5 Liters) for the 6.7L Cummins engine.
Transmission Fluid Capacity:
Consult manual, typically around 12-15 quarts for the 68RFE automatic.
📚 Vehicle History
Brand Heritage
Dodge Truck Legacy:
Dodge has a long-standing history in the truck market, evolving from its early pickups to the robust RAM lineup.
Model Evolution
Ram Chassis Cab Development:
The RAM Chassis Cab models have consistently offered robust platforms for commercial upfitting, building on the heavy-duty truck foundation.
Production
Manufacturing Location:
Saltillo Truck Plant, Saltillo, Coahuila, Mexico (typical for this era).
🏆 Awards & Recognition
Recognitions
Segment Awards:
RAM trucks have historically received recognition for towing and hauling capabilities, and powertrain performance.
Ratings
Consumer Reports:
Consumer Reports ratings for this era's heavy-duty trucks often focused on predicted reliability, performance, and comfort, with specific scores varying by model year and powertrain.
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