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2005 Dodge Ram Service Repair Manual

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🏷️ Basic Information Identification Make: Dodge Model: Ram Year: 2005 Codes Platform: Ram Heavy Duty (DR/DH/D/W) 👋 Introduction Market Position Segment: Full-size Pickup Truck Target Audience: Commercial users, fleet operators, DIY mechanics, truck enthusiasts. Competitive Analysis Key Competitors: Ford F-Series Super Duty, Chevrolet Silverado HD, GMC Sierra HD. Key Features Durability: Renowned for robust construction and heavy-duty capabilities. Towing Hauling: Class-leading towing and payload capacities. Engine Options: Powerful V8 and efficient diesel engine choices. 📋 Manual Details Coverage Areas All Models: True All Engines: True Page Count Estimated Page Count: 2000+ Manual Type Type: Complete Service & Repair Manual Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Complete overhaul, diagnostics, repair of all engine variants. Engine Control System: ECM, sensors, actuators, fuel injection, ignition timing. Transmission Manual: Service and repair procedures for all manual transmissions. Transmission Automatic: Service and repair procedures for all automatic transmissions, including torque converter. Drivetrain 4X4: Transfer case, front axle, rear axle, drive shafts, U-joints. Suspension Front: Independent front suspension (IFS) components, alignment. Suspension Rear: Leaf spring system, shock absorbers. Steering: Power steering system, steering column, linkage. Brakes Front: Disc brakes, calipers, rotors, pads, ABS components. Brakes Rear: Disc or drum brakes, parking brake system. Electrical System: Battery, charging system, starting system, lighting, fuses, relays. Body Electrical: Wiper system, power windows, power locks, mirrors, horn. HVAC: Heating, ventilation, and air conditioning system components and service. Body Exterior: Panels, doors, tailgate, bumpers, trim. Body Interior: Seats, dashboard, trim panels, headliner. Chassis: Frame, body mounts, subframes. Exhaust System: Exhaust manifolds, catalytic converter, muffler, pipes. Fuel System: Fuel tank, fuel pump, fuel lines, injectors. Cooling System: Radiator, water pump, thermostat, hoses, fan. Procedures Included Basic Maintenance: Oil changes, fluid checks, filter replacements, tire rotation. Troubleshooting: Diagnostic procedures, common problems, fault code interpretation. Engine Repair: Engine overhaul, component replacement, timing belt/chain service. Transmission Repair: Transmission rebuilds, clutch replacement, fluid service. Brake Service: Brake pad/shoe replacement, rotor turning/replacement, brake fluid bleeding. Electrical Diagnostics: Wiring diagrams, component testing, circuit diagnosis. HVAC Repair: Refrigerant service, component replacement, leak detection. Suspension Alignment: Front and rear suspension alignment procedures and specifications. Chassis Repair: Frame straightening, body mount replacement. Bodywork Repair: Panel replacement, dent repair, welding procedures. Technical Depth Depth: Comprehensive (from basic maintenance to complete engine and transmission rebuilds). Diagnostics: Advanced diagnostic procedures and troubleshooting guides. Wiring Diagrams: Detailed electrical wiring diagrams for all systems. Torque Specifications: All critical torque specifications for fasteners and components. Schematics: System schematics and flow charts. 📊 Manual Specifications File Format File Type: PDF Searchable: Yes (Text-based PDF) Printable: Yes Print Quality Quality: High-resolution scans, clear text and images. Binding Type Binding: N/A (Digital Format) Paper Type Paper: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Variant 1: 5.7L Magnum V8 (HEMI) Displacement 1: 5.7 Liters Horsepower 1: 345 hp @ 5400 rpm Torque 1: 375 lb-ft @ 4000 rpm Fuel System 1: Sequential Multi-port Fuel Injection (MPI) Engine Variant 2 Engine Variant 2: 5.9L Cummins Turbo Diesel I6 Displacement 2: 5.9 Liters Horsepower 2: 305 hp @ 2800 rpm Torque 2: 555 lb-ft @ 1400 rpm Fuel System 2: Common Rail Direct Injection (CRDI) Engine Variant 3 Engine Variant 3: 4.7L Magnum V8 Displacement 3: 4.7 Liters Horsepower 3: 235 hp @ 4800 rpm Torque 3: 295 lb-ft @ 3200 rpm Fuel System 3: Sequential Multi-port Fuel Injection (MPI) 🔧 Transmission Standard Standard Transmission: 6-Speed Manual (NV4500 for some models/engines) Optional Optional Transmission 1: 4-Speed Automatic (48RE) Optional Transmission 2: 5-Speed Automatic (545RFE) Features Overdrive: All automatic transmissions feature overdrive gears. Transfer Case: Part-time 4WD system with electronic or manual shift transfer case (depending on trim). 📐 Dimensions Exterior Wheelbase Std: 134.7 inches (Standard Bed) Wheelbase Long: 140.5 inches (Long Bed) Overall Length Std: 229.7 inches (Standard Bed) Overall Length Long: 246.4 inches (Long Bed) Bed Length Std: 76.3 inches Bed Length Long: 98.3 inches Weights Curb Weight Min: Approx. 5,500 lbs (varies by configuration) Gvwr Max: Up to 10,500 lbs (for 3500 models) Towing Capacity Max: Up to 10,200 lbs (depending on configuration and axle ratio) Payload Capacity Max: Up to 4,160 lbs (depending on configuration) 🛡️ Safety Features Ratings NHTSA Frontal Driver: Good (for models equipped with airbags) NHTSA Frontal Passenger: Good (for models equipped with airbags) IIHS Frontal Offset: Acceptable Active Features ABS: Standard Anti-lock Braking System (ABS). Traction Control: Available Traction Control System (TCS). Passive Features Airbags Front: Standard front driver and passenger airbags. Seatbelts: Three-point height-adjustable front seat belts; three-point rear seat belts for all seating positions. Child Anchors: LATCH (Lower Anchors and Tethers for Children) system on rear seats (depending on cab configuration). 💡 Technology Features Infotainment Audio System: Factory AM/FM stereo with CD player, optional satellite radio readiness. Navigation: No factory navigation system; aftermarket options available. Driver Assistance Cruise Control: Standard cruise control. Parking Assist:...
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2005 Dodge Ram Service Repair Manual
🏷️ Basic Information
Identification
Make:
Dodge
Model:
Ram
Year:
2005
Codes
Platform:
Ram Heavy Duty (DR/DH/D/W)
👋 Introduction
Market Position
Segment:
Full-size Pickup Truck
Target Audience:
Commercial users, fleet operators, DIY mechanics, truck enthusiasts.
Competitive Analysis
Key Competitors:
Ford F-Series Super Duty, Chevrolet Silverado HD, GMC Sierra HD.
Key Features
Durability:
Renowned for robust construction and heavy-duty capabilities.
Towing Hauling:
Class-leading towing and payload capacities.
Engine Options:
Powerful V8 and efficient diesel engine choices.
📋 Manual Details
Coverage Areas
All Models:
True
All Engines:
True
Page Count
Estimated Page Count:
2000+
Manual Type
Type:
Complete Service & Repair Manual
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete overhaul, diagnostics, repair of all engine variants.
Engine Control System:
ECM, sensors, actuators, fuel injection, ignition timing.
Transmission Manual:
Service and repair procedures for all manual transmissions.
Transmission Automatic:
Service and repair procedures for all automatic transmissions, including torque converter.
Drivetrain 4X4:
Transfer case, front axle, rear axle, drive shafts, U-joints.
Suspension Front:
Independent front suspension (IFS) components, alignment.
Suspension Rear:
Leaf spring system, shock absorbers.
Steering:
Power steering system, steering column, linkage.
Brakes Front:
Disc brakes, calipers, rotors, pads, ABS components.
Brakes Rear:
Disc or drum brakes, parking brake system.
Electrical System:
Battery, charging system, starting system, lighting, fuses, relays.
Body Electrical:
Wiper system, power windows, power locks, mirrors, horn.
HVAC:
Heating, ventilation, and air conditioning system components and service.
Body Exterior:
Panels, doors, tailgate, bumpers, trim.
Body Interior:
Seats, dashboard, trim panels, headliner.
Chassis:
Frame, body mounts, subframes.
Exhaust System:
Exhaust manifolds, catalytic converter, muffler, pipes.
Fuel System:
Fuel tank, fuel pump, fuel lines, injectors.
Cooling System:
Radiator, water pump, thermostat, hoses, fan.
Procedures Included
Basic Maintenance:
Oil changes, fluid checks, filter replacements, tire rotation.
Troubleshooting:
Diagnostic procedures, common problems, fault code interpretation.
Engine Repair:
Engine overhaul, component replacement, timing belt/chain service.
Transmission Repair:
Transmission rebuilds, clutch replacement, fluid service.
Brake Service:
Brake pad/shoe replacement, rotor turning/replacement, brake fluid bleeding.
Electrical Diagnostics:
Wiring diagrams, component testing, circuit diagnosis.
HVAC Repair:
Refrigerant service, component replacement, leak detection.
Suspension Alignment:
Front and rear suspension alignment procedures and specifications.
Chassis Repair:
Frame straightening, body mount replacement.
Bodywork Repair:
Panel replacement, dent repair, welding procedures.
Technical Depth
Depth:
Comprehensive (from basic maintenance to complete engine and transmission rebuilds).
Diagnostics:
Advanced diagnostic procedures and troubleshooting guides.
Wiring Diagrams:
Detailed electrical wiring diagrams for all systems.
Torque Specifications:
All critical torque specifications for fasteners and components.
Schematics:
System schematics and flow charts.
📊 Manual Specifications
File Format
File Type:
PDF
Searchable:
Yes (Text-based PDF)
Printable:
Yes
Print Quality
Quality:
High-resolution scans, clear text and images.
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Variant 1:
5.7L Magnum V8 (HEMI)
Displacement 1:
5.7 Liters
Horsepower 1:
345 hp @ 5400 rpm
Torque 1:
375 lb-ft @ 4000 rpm
Fuel System 1:
Sequential Multi-port Fuel Injection (MPI)
Engine Variant 2
Engine Variant 2:
5.9L Cummins Turbo Diesel I6
Displacement 2:
5.9 Liters
Horsepower 2:
305 hp @ 2800 rpm
Torque 2:
555 lb-ft @ 1400 rpm
Fuel System 2:
Common Rail Direct Injection (CRDI)
Engine Variant 3
Engine Variant 3:
4.7L Magnum V8
Displacement 3:
4.7 Liters
Horsepower 3:
235 hp @ 4800 rpm
Torque 3:
295 lb-ft @ 3200 rpm
Fuel System 3:
Sequential Multi-port Fuel Injection (MPI)
🔧 Transmission
Standard
Standard Transmission:
6-Speed Manual (NV4500 for some models/engines)
Optional
Optional Transmission 1:
4-Speed Automatic (48RE)
Optional Transmission 2:
5-Speed Automatic (545RFE)
Features
Overdrive:
All automatic transmissions feature overdrive gears.
Transfer Case:
Part-time 4WD system with electronic or manual shift transfer case (depending on trim).
📐 Dimensions
Exterior
Wheelbase Std:
134.7 inches (Standard Bed)
Wheelbase Long:
140.5 inches (Long Bed)
Overall Length Std:
229.7 inches (Standard Bed)
Overall Length Long:
246.4 inches (Long Bed)
Bed Length Std:
76.3 inches
Bed Length Long:
98.3 inches
Weights
Curb Weight Min:
Approx. 5,500 lbs (varies by configuration)
Gvwr Max:
Up to 10,500 lbs (for 3500 models)
Towing Capacity Max:
Up to 10,200 lbs (depending on configuration and axle ratio)
Payload Capacity Max:
Up to 4,160 lbs (depending on configuration)
🛡️ Safety Features
Ratings
NHTSA Frontal Driver:
Good (for models equipped with airbags)
NHTSA Frontal Passenger:
Good (for models equipped with airbags)
IIHS Frontal Offset:
Acceptable
Active Features
ABS:
Standard Anti-lock Braking System (ABS).
Traction Control:
Available Traction Control System (TCS).
Passive Features
Airbags Front:
Standard front driver and passenger airbags.
Seatbelts:
Three-point height-adjustable front seat belts; three-point rear seat belts for all seating positions.
Child Anchors:
LATCH (Lower Anchors and Tethers for Children) system on rear seats (depending on cab configuration).
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM stereo with CD player, optional satellite radio readiness.
Navigation:
No factory navigation system; aftermarket options available.
Driver Assistance
Cruise Control:
Standard cruise control.
Parking Assist:
No factory parking sensors or cameras; aftermarket options available.
Connectivity
Auxiliary Input:
Optional auxiliary audio input jack.
Bluetooth:
No factory Bluetooth; aftermarket integration often required.
🔧 Maintenance
Service Intervals
Oil Change Interval Gas:
Every 3,000-7,500 miles or 6 months (depending on oil type and driving conditions).
Oil Change Interval Diesel:
Every 7,500 miles or 6 months (using API CJ-4 rated oil).
Transmission Fluid Change:
Every 30,000-60,000 miles for automatic transmissions, check manual for specific recommendations.
Coolant Flush:
Every 30,000 miles or 3 years.
Fluid Specifications
Engine Oil Gas 5.7L:
SAE 5W-20 or 5W-30 (check owner's manual for exact specification); API SN or equivalent.
Engine Oil Diesel 5.9L:
SAE 15W-40; API CJ-4 or CK-4 rated diesel engine oil.
Transmission Fluid 48Re:
ATF+4 (MS-9602)
Transmission Fluid 545Rfe:
ATF+4 (MS-9602)
Transfer Case Fluid:
MS-907, NV273 (e.g., Mopar NP273 Transfer Case Fluid)
Rear Axle Fluid:
API GL-5, SAE 75W-90 (with friction modifier if limited-slip differential).
Known Issues
Cummins Injectors:
Potential failure of the common rail fuel injectors, especially on high-mileage units. Diagnosis and replacement are critical.
Transmission Hard Shifts:
Some 48RE automatic transmissions may develop hard shifting due to worn solenoids or valve body issues.
Heater Core Leaks:
Heater core can be prone to leaks, often requiring dashboard removal for replacement.
Front Suspension Wear:
Ball joints, tie rod ends, and track bar bushings can wear prematurely due to the truck's weight and usage.
📚 Vehicle History
Brand Heritage
Dodge Truck Legacy:
Dodge has a long history of producing robust and capable trucks dating back to the 1930s.
Model Evolution
Ram Nameplate:
The Ram nameplate was introduced in 1981, becoming a distinct Dodge division brand in 2009.
Third Generation:
The 2005 model year belongs to the third generation of Ram trucks (2002-2008), characterized by its bold, aggressive styling and significantly updated powertrains.
Production
Manufacturing Location:
Saltillo, Mexico; Warren, Michigan, USA.
Production Years For Generation:
2002-2008
🏆 Awards & Recognition
Recognitions
Cumming Engine Award:
The 5.9L Cummins engine was highly acclaimed for its durability and power, often cited in industry reviews.
Ratings
Truck Of The Year:
Previous generations of the Ram truck have received various 'Truck of the Year' awards from automotive publications.
Certifications
Emissions Compliance:
Designed to meet all applicable emissions standards for the 2005 model year.
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