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Dodge Ram 2005-2006 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Dodge Model: Ram Model Generation: Third Generation (2002-2008) Model Years Covered: 2005, 2006 Codes Platform Code: DR/DH/D1 👋 Introduction Market Position Segment: Full-size Pickup Truck Target Audience: Owners seeking to perform their own maintenance and repairs, professional mechanics, fleet managers. Competitive Analysis Key Competitors: Ford F-150, Chevrolet Silverado 1500, GMC Sierra 1500, Toyota Tundra Key Features Manual Advantage: Inexpensive alternative to dealership service, empowers owners with knowledge, promotes longevity of the vehicle. Vehicle Strengths: Robust construction, powerful engine options (especially HEMI and Cummins), towing and hauling capability, relatively simple mechanicals for its class. 📋 Manual Details Coverage Areas Primary Focus: Complete Service and Repair Scope: All mechanical and electrical systems, bodywork, chassis, maintenance, diagnostics, and troubleshooting. Page Count Estimated Pages: Approx. 2000+ Manual Type Type: Workshop Service Manual / Repair Manual Language Language: English Format Format: Digital (likely PDF, searchability implied) 📖 Manual Coverage Systems Covered Engine: 3.7L Magnum V6, 4.7L Magnum V8, 5.7L HEMI V8, 5.9L Cummins Turbo Diesel (mention if applicable) Transmission: 4-Speed Automatic (42RLE), 5-Speed Automatic (5-45RFE/NAG1), 6-Speed Manual (NV5600 for diesel) Drivetrain: 2WD, 4WD (including transfer case operation and repair) Suspension: Front Independent Front Suspension (IFS), Rear Solid Axle, Leaf Springs Brakes: Front Disc (Vented), Rear Disc, ABS System, Parking Brake Steering: Power Rack and Pinion (4x2), Power Steering Gearbox (4x4) Electrical: Battery, Charging System, Starting System, Lighting, Ignition System, Body Control Modules (BCM), Powertrain Control Module (PCM), Instrument Cluster, HVAC Controls, Power Accessories (windows, locks, mirrors) Body: Exterior Body Panels, Doors, Hood, Tailgate, Interior Trim, Seats, Glass, Bumpers HVAC: Air Conditioning, Heater, Climate Control Systems Fuel System: Fuel Pump, Fuel Filter, Injectors, Fuel Tank, Evaporative Emission Control (EVAP) Cooling System: Radiator, Water Pump, Thermostat, Cooling Fans Procedures Included Maintenance: Oil Change, Filter Replacements, Fluid Checks and Changes, Tire Rotation, Spark Plug Replacement, Belt Inspection and Replacement Diagnostics: OBD-II Diagnostic Trouble Codes (DTCs), System Self-Tests, Component Testing, Wiring Diagrams for troubleshooting Repair: Engine Overhaul, Transmission Rebuild, Brake System Repair, Suspension Component Replacement, Electrical Component Diagnosis and Replacement, Body Panel Repair and Replacement Assembly Disassembly: Detailed step-by-step instructions for removing and reinstalling major components. Specifications: Torque specifications, alignment procedures, wear limits, diagnostic parameters. Technical Depth Depth: Comprehensive, covering basic to advanced repairs and diagnostics. Suitable for professional technicians and skilled DIYers. Diagnostic Tools: Includes guidance on using scan tools, multimeters, and specialized diagnostic equipment. 📊 Manual Specifications File Format Digital Format: PDF (Portable Document Format) Searchability: Likely text-searchable for quick access to information. Print Quality Print Recommendation: High resolution, suitable for printing individual sections or the entire manual. Binding Type If Printed: N/A (assumed digital delivery) Paper Type If Printed: N/A (assumed digital delivery) ⚙️ Engine Specifications Primary Engine Engine 1: 3.7L Magnum V6 (SOHC) Engine 1 Hp: 215 hp @ 5200 rpm (approx.) Engine 1 Torque: 236 lb-ft @ 4000 rpm (approx.) Engine 2: 4.7L Magnum V8 (SOHC) Engine 2 Hp: 235 hp @ 4800 rpm (approx.) Engine 2 Torque: 305 lb-ft @ 3200 rpm (approx.) Engine 3: 5.7L HEMI V8 (OHV) Engine 3 Hp: 345 hp @ 5000 rpm (approx.) Engine 3 Torque: 375 lb-ft @ 4000 rpm (approx.) Engine 4: 5.9L Cummins Turbo Diesel I6 (24-valve) Engine 4 Hp: 305 hp @ 2800 rpm (approx.) Engine 4 Torque: 555 lb-ft @ 1400 rpm (approx.) Performance Multi Displacement System: Standard on 5.7L HEMI (MDS) to improve fuel economy. Fuel System Injection Type: Multi-Point Fuel Injection (MPFI) for gasoline engines; Common Rail Direct Injection (CRDI) for Cummins diesel. Fuel Type: Unleaded Gasoline (87 octane recommended), Diesel Fuel 🔧 Transmission Standard Transmission Standard Gas: 4-Speed Automatic (42RLE) - common on 3.7L and 4.7L Optional Transmission Optional Gas: 5-Speed Automatic (5-45RFE/NAG1) - common on 4.7L and 5.7L HEMI Transmission Optional Diesel: 6-Speed Manual (NV5600) - for diesel models Features Overdrive Gears: Provided in automatic transmissions for improved fuel efficiency and quieter highway cruising. 📐 Dimensions Exterior Body Styles: Regular Cab, Extended Cab (Club Cab), Crew Cab Bed Lengths: Short Bed (approx. 6.3 ft), Long Bed (approx. 8 ft) Wheelbase: Varies by cab and bed configuration (e.g., approx. 140.5" for Quad Cab 6.3' bed, approx. 160.5" for Quad Cab 8' bed). Weights Curb Weight: Varies significantly by configuration, typically 4,700 - 6,000+ lbs. Gross Vehicle Weight Rating Gvwr: Ranges from approx. 6,000 lbs to over 9,000 lbs depending on configuration and axle rating. Max Towing Capacity: Up to 10,000+ lbs (when properly equipped with appropriate engine, axle, and tow package). 🛡️ Safety Features Ratings NHTSA Frontal Impact: Generally Good (4-5 stars depending on year and specific test). NHTSA Side Impact: Generally Good (4-5 stars depending on year and specific test). IIHS Frontal Offset: Acceptable to Good. Active Features ABS: Standard Anti-lock Braking System. Traction Control: Available Electronic Traction Control (ETC). Stability Control: Electronic Stability Control (ESC) became more common in later years of this...
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Dodge Ram 2005-2006 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Dodge
Model:
Ram
Model Generation:
Third Generation (2002-2008)
Model Years Covered:
2005, 2006
Codes
Platform Code:
DR/DH/D1
👋 Introduction
Market Position
Segment:
Full-size Pickup Truck
Target Audience:
Owners seeking to perform their own maintenance and repairs, professional mechanics, fleet managers.
Competitive Analysis
Key Competitors:
Ford F-150, Chevrolet Silverado 1500, GMC Sierra 1500, Toyota Tundra
Key Features
Manual Advantage:
Inexpensive alternative to dealership service, empowers owners with knowledge, promotes longevity of the vehicle.
Vehicle Strengths:
Robust construction, powerful engine options (especially HEMI and Cummins), towing and hauling capability, relatively simple mechanicals for its class.
📋 Manual Details
Coverage Areas
Primary Focus:
Complete Service and Repair
Scope:
All mechanical and electrical systems, bodywork, chassis, maintenance, diagnostics, and troubleshooting.
Page Count
Estimated Pages:
Approx. 2000+
Manual Type
Type:
Workshop Service Manual / Repair Manual
Language
Language:
English
Format
Format:
Digital (likely PDF, searchability implied)
📖 Manual Coverage
Systems Covered
Engine:
3.7L Magnum V6, 4.7L Magnum V8, 5.7L HEMI V8, 5.9L Cummins Turbo Diesel (mention if applicable)
Transmission:
4-Speed Automatic (42RLE), 5-Speed Automatic (5-45RFE/NAG1), 6-Speed Manual (NV5600 for diesel)
Drivetrain:
2WD, 4WD (including transfer case operation and repair)
Suspension:
Front Independent Front Suspension (IFS), Rear Solid Axle, Leaf Springs
Brakes:
Front Disc (Vented), Rear Disc, ABS System, Parking Brake
Steering:
Power Rack and Pinion (4x2), Power Steering Gearbox (4x4)
Electrical:
Battery, Charging System, Starting System, Lighting, Ignition System, Body Control Modules (BCM), Powertrain Control Module (PCM), Instrument Cluster, HVAC Controls, Power Accessories (windows, locks, mirrors)
Body:
Exterior Body Panels, Doors, Hood, Tailgate, Interior Trim, Seats, Glass, Bumpers
HVAC:
Air Conditioning, Heater, Climate Control Systems
Fuel System:
Fuel Pump, Fuel Filter, Injectors, Fuel Tank, Evaporative Emission Control (EVAP)
Cooling System:
Radiator, Water Pump, Thermostat, Cooling Fans
Procedures Included
Maintenance:
Oil Change, Filter Replacements, Fluid Checks and Changes, Tire Rotation, Spark Plug Replacement, Belt Inspection and Replacement
Diagnostics:
OBD-II Diagnostic Trouble Codes (DTCs), System Self-Tests, Component Testing, Wiring Diagrams for troubleshooting
Repair:
Engine Overhaul, Transmission Rebuild, Brake System Repair, Suspension Component Replacement, Electrical Component Diagnosis and Replacement, Body Panel Repair and Replacement
Assembly Disassembly:
Detailed step-by-step instructions for removing and reinstalling major components.
Specifications:
Torque specifications, alignment procedures, wear limits, diagnostic parameters.
Technical Depth
Depth:
Comprehensive, covering basic to advanced repairs and diagnostics. Suitable for professional technicians and skilled DIYers.
Diagnostic Tools:
Includes guidance on using scan tools, multimeters, and specialized diagnostic equipment.
📊 Manual Specifications
File Format
Digital Format:
PDF (Portable Document Format)
Searchability:
Likely text-searchable for quick access to information.
Print Quality
Print Recommendation:
High resolution, suitable for printing individual sections or the entire manual.
Binding Type
If Printed:
N/A (assumed digital delivery)
Paper Type
If Printed:
N/A (assumed digital delivery)
⚙️ Engine Specifications
Primary Engine
Engine 1:
3.7L Magnum V6 (SOHC)
Engine 1 Hp:
215 hp @ 5200 rpm (approx.)
Engine 1 Torque:
236 lb-ft @ 4000 rpm (approx.)
Engine 2:
4.7L Magnum V8 (SOHC)
Engine 2 Hp:
235 hp @ 4800 rpm (approx.)
Engine 2 Torque:
305 lb-ft @ 3200 rpm (approx.)
Engine 3:
5.7L HEMI V8 (OHV)
Engine 3 Hp:
345 hp @ 5000 rpm (approx.)
Engine 3 Torque:
375 lb-ft @ 4000 rpm (approx.)
Engine 4:
5.9L Cummins Turbo Diesel I6 (24-valve)
Engine 4 Hp:
305 hp @ 2800 rpm (approx.)
Engine 4 Torque:
555 lb-ft @ 1400 rpm (approx.)
Performance
Multi Displacement System:
Standard on 5.7L HEMI (MDS) to improve fuel economy.
Fuel System
Injection Type:
Multi-Point Fuel Injection (MPFI) for gasoline engines; Common Rail Direct Injection (CRDI) for Cummins diesel.
Fuel Type:
Unleaded Gasoline (87 octane recommended), Diesel Fuel
🔧 Transmission
Standard
Transmission Standard Gas:
4-Speed Automatic (42RLE) - common on 3.7L and 4.7L
Optional
Transmission Optional Gas:
5-Speed Automatic (5-45RFE/NAG1) - common on 4.7L and 5.7L HEMI
Transmission Optional Diesel:
6-Speed Manual (NV5600) - for diesel models
Features
Overdrive Gears:
Provided in automatic transmissions for improved fuel efficiency and quieter highway cruising.
📐 Dimensions
Exterior
Body Styles:
Regular Cab, Extended Cab (Club Cab), Crew Cab
Bed Lengths:
Short Bed (approx. 6.3 ft), Long Bed (approx. 8 ft)
Wheelbase:
Varies by cab and bed configuration (e.g., approx. 140.5" for Quad Cab 6.3' bed, approx. 160.5" for Quad Cab 8' bed).
Weights
Curb Weight:
Varies significantly by configuration, typically 4,700 - 6,000+ lbs.
Gross Vehicle Weight Rating Gvwr:
Ranges from approx. 6,000 lbs to over 9,000 lbs depending on configuration and axle rating.
Max Towing Capacity:
Up to 10,000+ lbs (when properly equipped with appropriate engine, axle, and tow package).
🛡️ Safety Features
Ratings
NHTSA Frontal Impact:
Generally Good (4-5 stars depending on year and specific test).
NHTSA Side Impact:
Generally Good (4-5 stars depending on year and specific test).
IIHS Frontal Offset:
Acceptable to Good.
Active Features
ABS:
Standard Anti-lock Braking System.
Traction Control:
Available Electronic Traction Control (ETC).
Stability Control:
Electronic Stability Control (ESC) became more common in later years of this generation, check specific vehicle.
Passive Features
Airbags:
Frontal airbags for driver and passenger. Side curtain airbags and side airbags were optional or standard on higher trims.
Seatbelts:
Three-point seatbelts with pretensioners.
💡 Technology Features
Infotainment
Audio Options:
AM/FM stereo, CD player, optional premium audio systems, SiriusXM satellite radio availability.
Navigation:
Optional factory navigation system available on higher trim levels.
Driver Assistance
Cruise Control:
Standard cruise control.
Parking Assist:
Rear parking assist sensors were an optional feature.
Connectivity
Trailer Tow Prep:
Optional trailer tow package often included a trailer brake controller connector and upgraded cooling.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000-7,500 miles or 6 months, depending on oil type (conventional vs. synthetic) and driving conditions. Refer to manual for specific recommendations.
Air Filter Replacement:
Every 15,000-30,000 miles or as needed based on inspection.
Spark Plug Replacement:
Varies by engine: 3.7L/4.7L (approx. 100,000 miles with platinum plugs), 5.7L HEMI (approx. 100,000 miles with specific HEMI plugs).
Transmission Fluid Change:
Typically every 30,000-60,000 miles, depending on transmission type and usage. Consult manual for fluid type and capacity.
Fluid Specifications
Engine Oil Type:
SAE 5W-20 or 5W-30 (depending on engine and temperature). Always verify with manual or oil cap. API certified.
Coolant Type:
Chrysler HOAT (Hybrid Organic Acid Technology) coolant (typically orange or pink).
Brake Fluid Type:
DOT 3.
Power Steering Fluid:
Power steering fluid (refer to manual for specific type, often ATF+4 or equivalent).
Known Issues
Common Issues Gasoline:
Intake manifold gasket leaks (especially on 4.7L), fuel pump issues, intermittent electronic problems, rust on brake lines and body panels.
Common Issues Diesel:
Injector pump issues (VP44 on earlier models, common rail on later), grid heater failure, potential for injector failure. Rust.
Transmission Issues:
Overdrive clutch failure on 42RLE, solenoid issues on 5-45RFE.
📚 Vehicle History
Brand Heritage
Dodge Truck Legacy:
Dodge has a long history of producing rugged and capable trucks, with the Ram nameplate dating back to 1981.
Model Evolution
Third Gen Debut:
The third generation of the Ram pickup (DB series) debuted for the 2002 model year, marking a significant redesign with a bold, aggressive styling and improved interior.
Mid Cycle Refresh:
A minor refresh occurred for the 2006 model year, including updated styling cues and feature availability.
Production
Assembly Locations:
Primarily Saltillo, Mexico, and Warren, Michigan.
Production Period:
2002-2008 (with 2005-2006 being the focus of this manual).
🏆 Awards & Recognition
Recognitions
Truck Of The Year:
The Dodge Ram has received various 'Truck of the Year' awards from automotive publications throughout its model runs.
Ratings
Towing Haul Capability:
Consistently rated highly for its towing and hauling capabilities, a key selling point.
Certifications
Emissions Compliance:
Designed to meet EPA and CARB emissions standards for the respective model years.
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