Dodge SRT-4 2004 Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: Dodge Model: SRT-4 Year: 2004 Codes Chassis Code: PT Cruiser platform (PG) Engine Code: ECC (2.4L Turbo) 👋 Introduction Market Position Positioning: Performance variant of the Dodge Neon, marketed as a potent and affordable compact sports car. Competitive Analysis Competitors: Honda Civic Si, Acura RSX, Volkswagen GTI, Subaru WRX (though often positioned slightly above the WRX in price and spec for the era). Key Features Performance Focus: Turbocharged engine, sport-tuned suspension, aggressive styling, enthusiast-oriented design. Target Audience: Younger buyers, performance enthusiasts, DIY tuners looking for a powerful and modifiable platform. Target Audience Manual Purpose: To provide comprehensive technical data for servicing, repairing, and maintaining the high-performance SRT-4 model. 📋 Manual Details Coverage Areas Primary Coverage: Mechanical, Electrical, Body, Powertrain, Diagnostics Secondary Coverage: Maintenance, Troubleshooting, Repair Procedures, Specifications Page Count Estimated Pages: 1500-2000 (estimated for a comprehensive workshop manual of this era) Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: Downloadable Digital Format (likely PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Engine removal/installation, cylinder head, pistons, connecting rods, crankshaft, timing belt/chain, oil pump, lubrication system, cooling system Engine Performance: Turbocharger system, intercooler, fuel injection system, ignition system, exhaust system, emission controls Transmission Manual: Clutch system, gear selection, gearbox overhaul, input/output shafts, synchronizers Transmission Automatic: Not applicable to SRT-4 model, which came standard with a manual transmission. Drivetrain: Front-wheel drive system, differential, axles, CV joints Suspension: Front suspension (struts, control arms, ball joints), rear suspension (torsion beam, shock absorbers, bushings), alignment specifications Steering: Power steering system, steering column, tie rods, steering rack Brakes: Front disc brakes (calipers, rotors), rear disc brakes (calipers, rotors), ABS system, parking brake Electrical System: Battery, charging system (alternator), starting system (starter motor), lighting, horn, wipers, power windows, power locks HVAC: Air conditioning system, heater, ventilation, climate control components Body: Body panels, doors, hood, trunk, bumpers, interior trim, glass, seals Chassis And Frame: Frame components, structural integrity, underbody protection Driver Information System: Instrument cluster, gauges, warning lights, diagnostic trouble codes (DTCs) Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, air filter replacement Troubleshooting: Diagnostic charts, symptom-based troubleshooting, fault code interpretation, electrical diagnostics Repair Procedures: Step-by-step instructions for component removal, installation, and adjustment for all major systems. Overhaul Procedures: Detailed instructions for rebuilding engines, transmissions, and other major components. Specifications And Tolerances: Torque specifications, clearance measurements, fluid capacities, electrical resistance values, etc. Wiring Diagrams: Comprehensive electrical schematics for all vehicle systems. Diagnostic Tools: Information on required diagnostic equipment and software (e.g., scan tools). Technical Depth Depth: Comprehensive, covering everything from basic maintenance to complete engine and transmission rebuilds. Audience Level: Professional technicians and advanced DIY enthusiasts. 📊 Manual Specifications File Format Format: PDF (Portable Document Format) Searchable Text: Likely Yes, if a professionally produced digital manual. Printable: Yes Print Quality Quality: N/A (Digital Download) Binding Type Type: N/A (Digital Download) Paper Type Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Inline-4, turbocharged and intercooled Displacement: 2.4 Liters (2378cc) Engine Code: ECC Bore X Stroke: 87.1 mm x 97.0 mm Compression Ratio: 8.1:1 Performance Horsepower: 205 hp @ 5800 rpm Torque: 220 lb-ft @ 3200 rpm (with overboost function up to 245 lb-ft) Turbocharger Boost: 15.0 psi (1.03 bar) nominal Fuel System Fuel Delivery: Multi-point fuel injection (MPFI) Fuel Type: Premium Unleaded Gasoline (91 octane or higher recommended) Fuel Injectors: High-flow injectors (e.g., Bosch 4-hole, 36 lb/hr) typical for modifications Ignition System: Distributorless ignition system (DIS) with coil-on-plug or coil pack Maintenance Oil Type: SAE 10W-30 Synthetic recommended (refer to manual for exact spec, e.g., MS-6395) Oil Capacity: Approx. 4.0 quarts (3.8 liters) with filter Spark Plugs: NGK BKR6E (or equivalent, refer to manual for exact part number and gap) 🔧 Transmission Standard Transmission Type: 5-speed Manual Transmission (Getrag Getrag / Magna T350) Optional Optional Transmission: None (SRT-4 exclusively manual) Features Clutch: Heavy-duty clutch assembly Gear Ratios: Specific ratios for 1st through 5th gear and reverse (refer to manual for exact values) Maintenance Transmission Fluid Type: Manual Transmission Fluid (MTF) - refer to manual for specific API GL-4/GL-5 or Mopar specification. Transmission Fluid Capacity: Approx. 2.0 quarts (1.9 liters) 📐 Dimensions Exterior Length: 168.9 inches (4290 mm) Width: 67.1 inches (1704 mm) Height: 57.3 inches (1455 mm) Wheelbase: 104.5 inches (2654 mm) Front Track: 58.5 inches (1486 mm) Rear Track: 57.9 inches (1471 mm) Interior Passenger Volume: Approx. 91.0 cubic feet (2577 liters) Cargo Cargo Volume: Approx. 11.3 cubic feet (320 liters) (behind rear seats) Weights Curb Weight: Approx. 2980 lbs (1352 kg) Gross Vehicle Weight Rating: Approx. 3770 lbs (1710 kg) Towing Capacity: Not Recommended/Specified 🛡️ Safety Features Ratings NHTSA Front Impact: 4-star driver, 5-star passenger (for the Neon platform) IIHS Side Impact: Acceptable (for the Neon platform) Active Features ABS: Standard Anti-lock Braking System Traction Control: Standard Traction...
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