Fiat 124 Spider Factory Workshop Service Repair Manual 1975-1982
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🏷️ Basic Information Identification Make: Fiat Model: 124 Spider Year: 1975-1982 Codes Platform Code: Fiat 124 Series Coupe/Spider 👋 Introduction Market Position Target Audience: DIY enthusiasts and professional mechanics Competitive Analysis Value Proposition: Provides dealer-level repair information for a classic Italian sports car at an accessible price point. Key Features Illustration Detail: Detailed illustrations and step-by-step instructions Usability: Printable pages for workshop use, digital format for easy access 📋 Manual Details Coverage Areas Region Coverage: Global (primarily European and North American specifications assumed) Model Year Coverage: 1975, 1976, 1977, 1978, 1979, 1980, 1981, 1982 Engine Variant Coverage: Includes specifications and procedures for 1.8L and 2.0L engine variants Page Count Total Pages: > 500 Manual Type Type: Factory Workshop Service Repair Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Powertrain: Engine, Fuel System, Exhaust System, Transmission, Driveline Chassis: Suspension (Front & Rear), Steering, Brakes (Front & Rear), Wheels & Tires Electrical: Ignition System, Lighting System, Starting & Charging System, Instrumentation, Wiring Diagrams Body And Interior: Body Panels, Doors, Hood, Trunk, Bumpers, Interior Trim, Seats, Convertible Top Mechanism Cooling System: Radiator, hoses, water pump, thermostat, fan operation Lubrication System: Oil pump, oil filter, oil pan, oil passages Exhaust System: Exhaust manifolds, pipes, muffler, catalytic converter (if applicable) Procedures Included Maintenance: Routine maintenance, fluid changes, lubrication, filter replacement, tune-ups Troubleshooting: Diagnostic procedures, common problem identification and resolution Repair: Engine rebuild, transmission overhaul, brake system repair, suspension component replacement, electrical component repair Diagnostics: Component testing, electrical circuit analysis, engine performance diagnosis Engine Overhaul: Complete engine disassembly, inspection, rebuilding, and reassembly instructions. Suspension Repair: Control arm bushings, ball joints, tie rod ends, shock absorbers, springs, alignment procedures. Brake System Repair: Brake pad/shoe replacement, caliper/wheel cylinder overhaul, brake line inspection and replacement, master cylinder replacement. Electrical Diagnostics: Detailed wiring diagrams, component testing, troubleshooting specific electrical faults. Technical Depth Depth: Comprehensive: from basic adjustments to complete component overhauls and rebuilds Engine Tuning: Carburetor adjustment, ignition timing, valve adjustment procedures. Specifications Data: Torque specifications, clearances, tolerances, fluid capacities, electrical resistance values. 📊 Manual Specifications File Format Compatibility: Windows, Mac, Linux Print Quality Printability: Printable without restriction Binding Type Format Description: Digital PDF, allowing for selective printing Paper Type Digital Media: Electronic document ⚙️ Engine Specifications Primary Engine Engine Type: Inline 4-cylinder, DOHC (Dual Overhead Camshaft) Displacement: 1.8L (1756cc) and 2.0L (1995cc) variants, depending on specific year and market Performance Horsepower Range: Approximately 90-105 hp (net) for 1.8L, 107-122 hp (net) for 2.0L, depending on fuel delivery and emissions controls. Torque Range: Approximately 100-115 lb-ft for 1.8L, 115-130 lb-ft for 2.0L Fuel System Fuel Delivery: Carbureted (Weber or Solex twin-choke carburetors typically) or Fuel Injection (Bosch L-Jetronic in later models, especially North American market) Fuel Type: Unleaded gasoline (RON 91/95 or higher recommended for optimal performance) 🔧 Transmission Standard Type: 5-speed manual transaxle (all-synchro) Optional Type: 3-speed automatic (less common, available on select models/markets) Features Drivetrain: Rear-wheel drive (RWD) 📐 Dimensions Exterior Length: Approximately 3968 mm (156.2 in) Width: Approximately 1600 mm (63 in) Height: Approximately 1250 mm (49.2 in) Weights Curb Weight: Approximately 980-1050 kg (2160-2315 lbs), depending on specification 🛡️ Safety Features Ratings Crash Safety: No formal modern crash test ratings available due to era; passive safety features typical of the period. Active Features Braking System: Front: Disc Brakes (ventilated on later models); Rear: Drum Brakes (solid discs on some later models) Passive Features Seat Belts: Standard 3-point seat belts Steering Column: Collapsible steering column (design evolved through the years) 💡 Technology Features Infotainment Audio System: Basic AM/FM radio, often with optional AM/FM stereo or cassette player. Speaker placement typically in dash and rear deck. Driver Assistance Features Availability: Not applicable for this era of vehicle. Focus is on core mechanical and driving experience. Connectivity Features Availability: Not applicable. 🔧 Maintenance Service Intervals Oil Change: Every 3,000-5,000 miles (5,000-8,000 km) or 6 months Tune Up: Every 12,000-15,000 miles (20,000-24,000 km) or annually Fluid Specifications Engine Oil Type: API SF/CD or higher. Viscosity: 10W-40 or 20W-50 recommended (check owner's manual for specific climate recommendations) Coolant Type: Ethylene glycol-based antifreeze mixed 50/50 with distilled water. Mopar or equivalent coolant suitable for older vehicles. Brake Fluid Type: DOT 3 or DOT 4 brake fluid Transmission Fluid Type: Manual: GL-4 gear oil (e.g., 75W-90 or 80W-90); Automatic: Dexron III or equivalent Known Issues Rust Prone Areas: Wheel arches, rocker panels, floor pans, sills, door bottoms, trunk floor, front strut towers, rear quarter panels. Mechanical Common Problems: Carburetor tuning/wear, clutch wear, timing belt (if applicable for specific engine variant), exhaust system corrosion, ignition component failure, radiator leaks. Electrical Common Problems: Wiring harness degradation, aging switches, headlight issues, starter/alternator issues. 📚 Vehicle History Brand Heritage Manufacturer Origin: Italy Model Evolution Development Basis: Based on the Fiat 124 sedan platform, designed by Pininfarina for the coupe/spider variants. Key Design...
1.8L (1756cc) and 2.0L (1995cc) variants, depending on specific year and market
Performance
Horsepower Range:
Approximately 90-105 hp (net) for 1.8L, 107-122 hp (net) for 2.0L, depending on fuel delivery and emissions controls.
Torque Range:
Approximately 100-115 lb-ft for 1.8L, 115-130 lb-ft for 2.0L
Fuel System
Fuel Delivery:
Carbureted (Weber or Solex twin-choke carburetors typically) or Fuel Injection (Bosch L-Jetronic in later models, especially North American market)
Fuel Type:
Unleaded gasoline (RON 91/95 or higher recommended for optimal performance)
🔧 Transmission
Standard
Type:
5-speed manual transaxle (all-synchro)
Optional
Type:
3-speed automatic (less common, available on select models/markets)
Features
Drivetrain:
Rear-wheel drive (RWD)
📐 Dimensions
Exterior
Length:
Approximately 3968 mm (156.2 in)
Width:
Approximately 1600 mm (63 in)
Height:
Approximately 1250 mm (49.2 in)
Weights
Curb Weight:
Approximately 980-1050 kg (2160-2315 lbs), depending on specification
🛡️ Safety Features
Ratings
Crash Safety:
No formal modern crash test ratings available due to era; passive safety features typical of the period.
Active Features
Braking System:
Front: Disc Brakes (ventilated on later models); Rear: Drum Brakes (solid discs on some later models)
Passive Features
Seat Belts:
Standard 3-point seat belts
Steering Column:
Collapsible steering column (design evolved through the years)
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio, often with optional AM/FM stereo or cassette player. Speaker placement typically in dash and rear deck.
Driver Assistance
Features Availability:
Not applicable for this era of vehicle. Focus is on core mechanical and driving experience.
Connectivity
Features Availability:
Not applicable.
🔧 Maintenance
Service Intervals
Oil Change:
Every 3,000-5,000 miles (5,000-8,000 km) or 6 months
Tune Up:
Every 12,000-15,000 miles (20,000-24,000 km) or annually
Fluid Specifications
Engine Oil Type:
API SF/CD or higher. Viscosity: 10W-40 or 20W-50 recommended (check owner's manual for specific climate recommendations)
Coolant Type:
Ethylene glycol-based antifreeze mixed 50/50 with distilled water. Mopar or equivalent coolant suitable for older vehicles.
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid
Transmission Fluid Type:
Manual: GL-4 gear oil (e.g., 75W-90 or 80W-90); Automatic: Dexron III or equivalent
Known Issues
Rust Prone Areas:
Wheel arches, rocker panels, floor pans, sills, door bottoms, trunk floor, front strut towers, rear quarter panels.
Mechanical Common Problems:
Carburetor tuning/wear, clutch wear, timing belt (if applicable for specific engine variant), exhaust system corrosion, ignition component failure, radiator leaks.
Based on the Fiat 124 sedan platform, designed by Pininfarina for the coupe/spider variants.
Key Design Elements:
Classic Italian roadster styling, pillarless design, removable soft-top roof.
Production
Production Years:
1966-1982 (Original production)
Manufacturing Location:
Turin, Italy; later assembly in some markets including Seat in Spain.
🏆 Awards & Recognition
Recognitions
Automotive Press Reviews:
Praised for its styling, handling, and driving dynamics by contemporary automotive journalists. Often cited as a benchmark Italian sports car of its era.