📚 Vehicle Manual Information

FIAT ULYSSE 2.0 16V Service Repair Manual

🏷️ Basic Information

Make:

FIAT

Model:

Ulysse

Engine:

2.0 16V

Engine Code Typical:

20L (refer to manual for specific engine codes)

Chassis Code Typical:

220 (refer to manual for specific chassis codes)

👋 Introduction

Vehicle Segment:

Large MPV (Multi-Purpose Vehicle)

Target Audience:

Families, businesses requiring passenger transport, those seeking practicality and space

Key Competitors:

Renault Espace, Citroën Evasion, Peugeot 806, Lancia Zeta, Chrysler Voyager (European versions)

Usp:

Spacious interior, modular seating, comfortable ride, Italian design flair, based on a platform shared with other PSA Group vehicles

📋 Manual Details

Manual Type:

Service and Repair Manual

Language:

English

Format:

Digital (likely PDF)

Page Count Estimated:

300-500 pages (typical for comprehensive service manuals)

📖 Manual Coverage

Engine:

Complete engine overhaul, tuning, diagnostics, cooling system, lubrication system, fuel system, ignition system, exhaust system, engine management (ECU, sensors, actuators)

Transmission:

Manual transmission overhaul, automatic transmission (if applicable), clutch system, drivetrain components (axles, CV joints)

Brakes:

Hydraulic system, disc brakes (front and rear), drum brakes (if applicable), ABS system, parking brake

Suspension Steering:

Front suspension (MacPherson struts, wishbones), rear suspension (torsion beam, independent), steering system (power steering), wheel alignment

Electrical:

Battery, charging system, starter motor, lighting system, ignition system, instrumentation, fuses and relays, wiring diagrams, body control modules, comfort systems

Bodywork Chassis:

Body panel repair, rust prevention, interior trim, exterior trim, doors, windows, sunroof (if applicable), chassis components

Climate Control:

Air conditioning system, heating system, ventilation, cabin filters

Safety Features:

Airbag system (SRS), seat belt mechanisms, child restraint systems

Maintenance:

Scheduled maintenance (oil changes, filter replacements, inspections), fluid checks and changes, brake pad replacement, spark plug replacement, belt replacement

Troubleshooting:

Diagnostic procedures for common faults, symptom-based troubleshooting guides, error code interpretation

Repair:

Step-by-step repair procedures for all major vehicle systems, component removal and installation, engine rebuilds, transmission overhauls, brake system repairs

Diagnostics:

On-board diagnostics (OBD-II) interpretation, using diagnostic tools, sensor testing, actuator testing

Adjustment:

Valve adjustment (if applicable), idle speed adjustment, clutch adjustment

Depth Level:

Comprehensive (from basic maintenance to complete engine/transmission rebuilds)

Detail Level:

Detailed procedures with torque specifications, clearance measurements, and diagnostic parameters

📊 Manual Specifications

Digital Format:

PDF

Searchability:

Likely searchable text content for efficient information retrieval

Printable:

Designed for printing specific sections or the entire manual

Image Resolution:

High-resolution diagrams and illustrations for clarity

Binding Style:

N/A (for digital format)

Paper Quality:

N/A (for digital format)

⚙️ Engine Specifications

Engine Name:

FIAT 2.0 16V (likely part of the Fiat 'Lampredi' or related engine family)

Engine Type:

Inline-4 Cylinder, naturally aspirated

Displacement:

1998 cc

Bore X Stroke:

82.0 mm x 93.0 mm (typical for this engine variant)

Compression Ratio:

10.5:1 (typical)

Horsepower Ps:

136 PS @ 6000 rpm (typical for this engine)

Torque Nm:

180 Nm @ 4200 rpm (typical for this engine)

Fuel Delivery:

Multi-point Fuel Injection (MPI)

Fuel Type:

Unleaded Petrol (Octane rating 95 RON recommended)

Ignition System:

Distributorless ignition system (DIS) with coil-on-plug or coil packs

ECU Type:

Likely Magneti Marelli or Bosch ECU (specific model in manual)

Emissions Standard:

Euro 3 / Euro 4 (depending on model year)

🔧 Transmission

Transmission Type Standard:

5-speed Manual Transmission

Transmission Type Optional:

4-speed Automatic Transmission (likely ZF or Aisin Warner)

Clutch Type:

Hydraulically operated, single dry plate clutch

Manual Transmission Fluid:

API GL-4, SAE 75W-80 or 75W-90 (refer to manual for specific part numbers/approvals)

Automatic Transmission Fluid:

Dexron III / Mercon or equivalent (refer to manual for specific part numbers/approvals)

📐 Dimensions

Length Mm:

4750 mm (approximate)

Width Mm:

1830 mm (approximate)

Height Mm:

1730 mm (approximate)

Wheelbase Mm:

2800 mm (approximate)

Seating Capacity:

7 seats (typically 2+3+2 configuration, with sliding/removable seats)

Cargo Volume Seats Up Liters:

325 - 450 liters (depending on seat configuration)

Cargo Volume Seats Down Liters:

1200 - 1800 liters (with rear seats folded/removed)

Curb Weight Kg:

1550 - 1700 kg (approximate, depending on specification)

Gross Vehicle Weight Kg:

2400 kg (typical)

Towing Capacity Kg:

1500 kg (braked, typical, check manual for specifics)

Wheel Size Standard:

15 inch (common) or 16 inch

Tire Size Standard:

205/65 R15 or 215/60 R16 (typical, check manual for specific sizes)

Bolt Pattern:

5x98 (typical for FIAT/PSA platforms of this era)

🛡️ Safety Features

Euroncap Rating:

4 Stars (for models tested, refer to Euro NCAP archives for specific results)

ABS:

Standard on most models

Esp Asr:

Optional or standard on later models (Electronic Stability Programme, Traction Control)

Braking System:

Front ventilated discs, rear solid discs (typical)

Airbags:

Driver and front passenger airbags standard; side airbags optional

Seatbelts:

Three-point seatbelts with pre-tensioners for all occupants

Child Anchors:

ISOFIX mounting points for child seats (location and number vary)

💡 Technology Features

Infotainment System:

Basic radio/cassette or CD player with manual tuning and sound controls. Later models may have integrated navigation or more advanced audio systems.

Speakers:

Typically 4 to 6 speakers, depending on trim level.

Cruise Control:

Optional on many models, particularly higher trim levels.

Parking Assistance:

Rear parking sensors were an option on later models.

Auxiliary Input:

Not standard on early models; may have been added as an aftermarket modification.

Bluetooth:

Rarely factory-fitted on early models; typically an aftermarket addition.

🔧 Maintenance

Oil Change Interval Km:

15,000 km or 12 months (whichever comes first, depending on driving conditions; check manual for precise intervals)

Timing Belt Replacement Km:

100,000 - 120,000 km or 5-7 years (critical for interference engines; consult manual for exact interval and procedure)

Spark Plug Replacement Km:

60,000 - 100,000 km (depending on spark plug type; iridium/platinum plugs have longer intervals)

Brake Fluid Change Interval Years:

2 years

Engine Oil Type Viscosity:

SAE 10W-40 or 5W-40 API SL/SM, ACEA A3/B3 or A3/B4 (refer to manual for exact specifications and approvals)

Engine Oil Capacity Liters:

4.5 - 5.0 liters (including filter, refer to manual)

Coolant Type:

Ethylene glycol based, OAT or HOAT antifreeze, meeting Fiat specification (e.g., FIAT 9.55523)

Coolant Capacity Liters:

7.5 - 8.0 liters (refer to manual)

Brake Fluid Type:

DOT 4

Power Steering Fluid Type:

ATF Dexron II/III or specific power steering fluid (refer to manual)

Common Faults Engine:

Potential for oil leaks, premature wear on certain engine components, ECU issues, lambda sensor failures

Common Faults Electrical:

Wiring harness issues, intermittent dashboard warning lights, problems with power windows and central locking

Common Faults Suspension:

Wear in suspension bushings, ball joints, and shock absorbers; potential for rattling noises

Common Faults Transmission:

Wear on clutch components (manual), potential for harsh shifting or solenoid issues (automatic)

Oil Filter Part Number:

e.g., Mann-Filter HU 718/1 X, Bosch 0 986 452 030 (verify with manual)

Air Filter Part Number:

e.g., Mann-Filter C 28 141 (verify with manual)

Cabin Filter Part Number:

e.g., Mann-Filter CU 2237 (verify with manual)

📚 Vehicle History

Brand History:

FIAT (Fabbrica Italiana Automobili Torino) is one of Italy's oldest and largest automobile manufacturers, known for a wide range of passenger cars, commercial vehicles, and industrial equipment.

Ulysse Generation:

First Generation (Type 220), produced from 1994 to 2002. This manual likely covers the later years of this generation or post-facelift models.

Platform Sharing:

The Ulysse shared its platform and many components with other French MPVs from PSA Peugeot Citroën (Peugeot 806, Citroën Evasion) and Lancia Zeta, highlighting a collaborative development strategy.

Production Location:

Primarily manufactured in France (Sevel Nord plant) through the Eurovan joint venture.

🏆 Awards & Recognition

Platform Awards:

The shared Eurovan platform vehicles (including the Ulysse) were generally well-received for their practicality and space, often cited in 'family car' or 'MPV of the year' discussions in automotive publications of their era.

Consumer Satisfaction:

Consumer satisfaction varied, with common praise for space and versatility, but occasional criticism regarding reliability of certain electronic components and minor mechanical issues.

Safety Certification:

Met all relevant European safety standards and certifications for passenger vehicles of its time.