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Ford 500 FIVE HUNDRED 2005-2007 Service Repair Manual 2006

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🏷️ Basic Information Identification Make: Ford Model: Five Hundred Codes Model Code: P291 Platform: Ford CD3 Platform 👋 Introduction Market Position Vehicle Class: Full-size Sedan Target Audience: Family sedan buyers seeking comfort, space, and a comfortable ride. Competitive Analysis Key Competitors: Toyota Avalon, Buick Lucerne, Chrysler 300 Key Features Design Philosophy: Comfort-oriented, spacious interior, smooth ride, distinctive styling. Manual Benefit: Empowers owners and independent mechanics with factory-level repair and maintenance information. 📋 Manual Details Coverage Areas Years Covered: 2005, 2006, 2007 Page Count Estimated Pages: Over 5000 Manual Type Type: Service and Repair Manual Content Type: Factory Service Manual (FSM) equivalent. Language Language: English Format Digital Format: PDF (delivered as a ZIP archive) 📖 Manual Coverage Systems Covered Engine Systems: Engine Overhaul and Rebuilding, Engine Performance, Timing Belt Replacement, Serpentine Belt Routings and Diagrams, Firing Orders, Complete Torque Specifications Brake Systems: Brakes, Front End Procedures and Specifications Suspension Steering: Suspension, Front End Procedures and Specifications Transmission Drivetrain: Transmission Information, U-Joint and CV-Joint Service Procedures Electrical Electronics: Wiring Diagrams, Computer Diagnostic Codes Comfort Convenience: Sunroof HVAC: Air Conditioning Service and Capacities Procedures Included Diagnostic Procedures: Trouble Codes, Troubleshooting and Diagnostics, Computer Diagnostic Codes Repair Procedures: Engine Overhaul and Rebuilding, Timing Belt Replacement, Brake Service, Suspension Repair, CV Joint Service, General Repair Procedures Maintenance Procedures: Factory Maintenance Schedules and Charts, Serpentine Belt Replacement, Fluid Capacities, Driving Concerns Technical Depth Depth: Comprehensive (Mechanic-Grade) Detail Level: Detailed Parts Viewing, Complete Repair Procedures, Troubleshooting Guides Illustrations: Hundreds of illustrations, diagrams, and schematics included for visual guidance. 📊 Manual Specifications File Format Delivery Method: Digital Download (ZIP) File Compatibility: PC & MAC Compatible (requires WinZip or compatible archive utility) Searchability: PDF format allows for text searching of technical information. Print Quality Printability: Printable Pages Binding Type Binding: N/A (Digital Format) Paper Type Paper Quality: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Code: MTZA (3.0L V6) Engine Displacement: 3.0 Liters / 2997 cc Engine Configuration: V6 (SOHC, Duratec 30) Bore X Stroke: 89.0 mm x 79.5 mm Performance Horsepower: 203 hp @ 6000 rpm Torque: 207 lb-ft @ 4000 rpm Fuel System Fuel Induction: Electronic Fuel Injection (Sequential) Fuel Type: Unleaded Gasoline (87 Octane Recommended) Timing Timing Mechanism: Timing Chain (no belt replacement, contrary to manual description unless referencing older engine designs or specific accessory belts) 🔧 Transmission Standard Transmission Type: Continuously Variable Transmission (CVT) Cvts Designation: Ford/General Motors 6F50 (6-speed automatic, marketed as CVT) Optional Optional Transmission: All-Wheel Drive (AWD) with the 6F50 automatic transmission Features Transmission Features: Electronically controlled, adaptive shift logic, manual mode (select applications) Fluid Specs Transmission Fluid Type: Mercon SP (Refer to manual for exact specification and capacity) 📐 Dimensions Exterior Length: 198.4 inches Width: 75.0 inches Height: 57.1 inches Wheelbase: 112.7 inches Interior Passenger Volume: 106.4 cubic feet Cargo Trunk Volume: 17.6 cubic feet Weights Curb Weight: 3,573 lbs (FWD) / 3,758 lbs (AWD) Gross Vehicle Weight Rating: 4,750 lbs (FWD) / 4,950 lbs (AWD) 🛡️ Safety Features Ratings NHTSA Frontal Impact Driver: 5 Stars NHTSA Frontal Impact Passenger: 5 Stars IIHS Moderate Overlap Front: Good Active Features Braking System: Four-wheel disc brakes with ABS Traction Control: Traction Control System (TCS) Passive Features Airbags Front: Dual-stage front airbags Airbags Side: Front and rear side curtain airbags Seatbelts: 3-point height-adjustable front seat belts with pretensioners, rear 3-point seat belts 💡 Technology Features Infotainment Audio System: Available AM/FM stereo with CD player, optional premium audio systems, Sirius Satellite Radio. Climate Control: Manual or optional Automatic Climate Control (ACC). Driver Assistance Cruise Control: Standard cruise control. Parking Assistance: Optional rear parking assist sensors. Connectivity Remote Keyless Entry: Standard or optional. 🔧 Maintenance Service Intervals Oil Change Interval: Every 7,500 miles or 6 months (refer to manual for exact recommendations based on driving conditions) Engine Air Filter: Inspect every 15,000 miles, replace as needed (refer to manual) Cabin Air Filter: Inspect every 15,000 miles, replace as needed (refer to manual) Transmission Fluid Change: Consult manual; typically at higher mileage intervals or under severe conditions (e.g., 100,000 miles) Fluid Specifications Engine Oil Type: SAE 5W-20 Synthetic Blend or Full Synthetic Motor Oil (API SN or later) Engine Oil Capacity: 5.5 US quarts (with filter) - verify with manual Coolant Type: Ford Premium Gold Coolant (or equivalent silicate-free, ethylene glycol-based) Known Issues Cv Joint Wear: Some early models may experience premature front CV joint wear, especially with AWD. Transmission Harshness: Occasional reports of harsh shifting or hesitations with the CVT/6F50 transmission, often addressed by software updates or fluid services. Water Pump Leaks: The plastic water pump housing can develop leaks over time, requiring replacement. 📚 Vehicle History Brand Heritage Ford Heritage: Ford Motor Company, a historic American automaker with a legacy dating back to 1903. Model Evolution Ford Five Hundred Introduction: Introduced for the 2005 model year as a replacement for the aging Ford Crown...
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Ford 500 FIVE HUNDRED 2005-2007 Service Repair Manual 2006
🏷️ Basic Information
Identification
Make:
Ford
Model:
Five Hundred
Codes
Model Code:
P291
Platform:
Ford CD3 Platform
👋 Introduction
Market Position
Vehicle Class:
Full-size Sedan
Target Audience:
Family sedan buyers seeking comfort, space, and a comfortable ride.
Competitive Analysis
Key Competitors:
Toyota Avalon, Buick Lucerne, Chrysler 300
Key Features
Design Philosophy:
Comfort-oriented, spacious interior, smooth ride, distinctive styling.
Manual Benefit:
Empowers owners and independent mechanics with factory-level repair and maintenance information.
📋 Manual Details
Coverage Areas
Years Covered:
2005, 2006, 2007
Page Count
Estimated Pages:
Over 5000
Manual Type
Type:
Service and Repair Manual
Content Type:
Factory Service Manual (FSM) equivalent.
Language
Language:
English
Format
Digital Format:
PDF (delivered as a ZIP archive)
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine Overhaul and Rebuilding, Engine Performance, Timing Belt Replacement, Serpentine Belt Routings and Diagrams, Firing Orders, Complete Torque Specifications
Brake Systems:
Brakes, Front End Procedures and Specifications
Suspension Steering:
Suspension, Front End Procedures and Specifications
Transmission Drivetrain:
Transmission Information, U-Joint and CV-Joint Service Procedures
Electrical Electronics:
Wiring Diagrams, Computer Diagnostic Codes
Comfort Convenience:
Sunroof
HVAC:
Air Conditioning Service and Capacities
Procedures Included
Diagnostic Procedures:
Trouble Codes, Troubleshooting and Diagnostics, Computer Diagnostic Codes
Repair Procedures:
Engine Overhaul and Rebuilding, Timing Belt Replacement, Brake Service, Suspension Repair, CV Joint Service, General Repair Procedures
Maintenance Procedures:
Factory Maintenance Schedules and Charts, Serpentine Belt Replacement, Fluid Capacities, Driving Concerns
Technical Depth
Depth:
Comprehensive (Mechanic-Grade)
Detail Level:
Detailed Parts Viewing, Complete Repair Procedures, Troubleshooting Guides
Illustrations:
Hundreds of illustrations, diagrams, and schematics included for visual guidance.
📊 Manual Specifications
File Format
Delivery Method:
Digital Download (ZIP)
File Compatibility:
PC & MAC Compatible (requires WinZip or compatible archive utility)
Searchability:
PDF format allows for text searching of technical information.
Print Quality
Printability:
Printable Pages
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper Quality:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Code:
MTZA (3.0L V6)
Engine Displacement:
3.0 Liters / 2997 cc
Engine Configuration:
V6 (SOHC, Duratec 30)
Bore X Stroke:
89.0 mm x 79.5 mm
Performance
Horsepower:
203 hp @ 6000 rpm
Torque:
207 lb-ft @ 4000 rpm
Fuel System
Fuel Induction:
Electronic Fuel Injection (Sequential)
Fuel Type:
Unleaded Gasoline (87 Octane Recommended)
Timing
Timing Mechanism:
Timing Chain (no belt replacement, contrary to manual description unless referencing older engine designs or specific accessory belts)
🔧 Transmission
Standard
Transmission Type:
Continuously Variable Transmission (CVT)
Cvts Designation:
Ford/General Motors 6F50 (6-speed automatic, marketed as CVT)
Optional
Optional Transmission:
All-Wheel Drive (AWD) with the 6F50 automatic transmission
Features
Transmission Features:
Electronically controlled, adaptive shift logic, manual mode (select applications)
Fluid Specs
Transmission Fluid Type:
Mercon SP (Refer to manual for exact specification and capacity)
📐 Dimensions
Exterior
Length:
198.4 inches
Width:
75.0 inches
Height:
57.1 inches
Wheelbase:
112.7 inches
Interior
Passenger Volume:
106.4 cubic feet
Cargo
Trunk Volume:
17.6 cubic feet
Weights
Curb Weight:
3,573 lbs (FWD) / 3,758 lbs (AWD)
Gross Vehicle Weight Rating:
4,750 lbs (FWD) / 4,950 lbs (AWD)
🛡️ Safety Features
Ratings
NHTSA Frontal Impact Driver:
5 Stars
NHTSA Frontal Impact Passenger:
5 Stars
IIHS Moderate Overlap Front:
Good
Active Features
Braking System:
Four-wheel disc brakes with ABS
Traction Control:
Traction Control System (TCS)
Passive Features
Airbags Front:
Dual-stage front airbags
Airbags Side:
Front and rear side curtain airbags
Seatbelts:
3-point height-adjustable front seat belts with pretensioners, rear 3-point seat belts
💡 Technology Features
Infotainment
Audio System:
Available AM/FM stereo with CD player, optional premium audio systems, Sirius Satellite Radio.
Climate Control:
Manual or optional Automatic Climate Control (ACC).
Driver Assistance
Cruise Control:
Standard cruise control.
Parking Assistance:
Optional rear parking assist sensors.
Connectivity
Remote Keyless Entry:
Standard or optional.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 miles or 6 months (refer to manual for exact recommendations based on driving conditions)
Engine Air Filter:
Inspect every 15,000 miles, replace as needed (refer to manual)
Cabin Air Filter:
Inspect every 15,000 miles, replace as needed (refer to manual)
Transmission Fluid Change:
Consult manual; typically at higher mileage intervals or under severe conditions (e.g., 100,000 miles)
Fluid Specifications
Engine Oil Type:
SAE 5W-20 Synthetic Blend or Full Synthetic Motor Oil (API SN or later)
Engine Oil Capacity:
5.5 US quarts (with filter) - verify with manual
Coolant Type:
Ford Premium Gold Coolant (or equivalent silicate-free, ethylene glycol-based)
Known Issues
Cv Joint Wear:
Some early models may experience premature front CV joint wear, especially with AWD.
Transmission Harshness:
Occasional reports of harsh shifting or hesitations with the CVT/6F50 transmission, often addressed by software updates or fluid services.
Water Pump Leaks:
The plastic water pump housing can develop leaks over time, requiring replacement.
📚 Vehicle History
Brand Heritage
Ford Heritage:
Ford Motor Company, a historic American automaker with a legacy dating back to 1903.
Model Evolution
Ford Five Hundred Introduction:
Introduced for the 2005 model year as a replacement for the aging Ford Crown Victoria and part of Ford's 'new edge' design language.
Model Rebranding:
The Ford Five Hundred was renamed the Ford Taurus for the 2008 model year, reflecting a return to a familiar Ford nameplate.
Production
Production Plant:
Oakville Assembly Plant, Ontario, Canada
Production Years
Production Span:
2005-2007
🏆 Awards & Recognition
Recognitions
IIHS Top Safety Pick Status:
Awarded 'Good' ratings in IIHS crash tests, indicating strong structural integrity.
Ratings
Consumer Reports Ratings:
Variable consumer satisfaction ratings, often noted for comfort and ride quality, but some reliability concerns in certain areas.
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