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Ford Contour 1997 Service & Repair Workshop Manual

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🏷️ Basic Information Identification Make: Ford Model: Contour Year: 1997 Generation First Generation Start: 1995 First Generation End: 2000 Codes Platform Code: CDW27 👋 Introduction Market Position Segment: Compact/Mid-size Sedan, European-influenced Design Competitive Analysis Key Competitors: Honda Accord, Toyota Camry, Chevrolet Malibu, Nissan Altima, Mazda 626 Key Features Design Philosophy: European styling and handling cues inspired by the Ford Mondeo Powertrain Options: Emphasis on V6 engine option for improved performance over base inline-4 📋 Manual Details Coverage Areas Primary Markets Covered: North America (USA, Canada) Page Count Estimated Page Count: 1500+ Manual Type Type: Factory Service & Repair Workshop Manual Language Language: English Format Format: PDF (Digital Download) 📖 Manual Coverage Systems Covered Engine: All Engine Variants (Duratec V6, Zetec Inline-4) Transmission: Automatic (AX4N, AX4S), Manual (MTX-75) Brakes: Front Disc, Rear Disc (ABS available) Suspension: Front MacPherson Struts, Rear Multi-link Independent Electrical: Complete Electrical Schematics, Powertrain Control Module (PCM), Body Control Module (BCM), Lighting, Instrumentation Fuel System: Fuel Injection, Fuel Pump, Injectors, Pressure Regulator Cooling System: Radiator, Thermostat, Water Pump, Cooling Fan Exhaust System: Exhaust Manifolds, Catalytic Converter, Mufflers Steering: Power Steering System, Steering Column HVAC: Heating, Ventilation, Air Conditioning (A/C) Body And Interior: Body Panels, Doors, Windows, Seats, Trim Procedures Included Maintenance: Scheduled Maintenance, Oil Changes, Filter Replacements, Fluid Checks Troubleshooting: Diagnostic Procedures, Symptom-based Troubleshooting Charts Repair: Engine Overhaul, Transmission Rebuild, Suspension Component Replacement, Brake Service Diagnostics: OBD-II Diagnostics, Sensor Testing, Actuator Testing Installation: Component Installation Procedures Technical Depth Depth: Complete Factory Diagnostic, Repair, and Maintenance Procedures 📊 Manual Specifications File Format File Type: PDF Print Quality Printability: Fully Printable (Single pages or entire manual) Binding Type Binding: N/A (Digital Download) Paper Type Paper Quality: N/A (Digital Download) Licensing Usage Rights: Lifetime Use on Unlimited Devices Compatibility Operating Systems: Windows & macOS Compatible ⚙️ Engine Specifications Primary Engine Base Engine 1997: 2.0L DOHC I4 Zetec-E (SPI) Optional Engine 1997: 2.5L DOHC V6 Duratec (Mondeo-derived) Performance 2.0L Zetec-E Horsepower: 125 hp @ 5500 rpm 2.0L Zetec-E Torque: 125 lb-ft @ 3750 rpm 2.5L Duratec V6 Horsepower: 170 hp @ 6250 rpm 2.5L Duratec V6 Torque: 162 lb-ft @ 4250 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline (87 Octane Recommended) Engine Codes 2.0L Zetec Code: ZVH (or equivalent Zetec-E variant) 2.5L Duratec V6 Code: Taurus SHO derived (VIN code X) 🔧 Transmission Standard Standard Transmission 2.0L: 5-Speed Manual (MTX-75) Standard Transmission 2.5L V6: 4-Speed Automatic (AX4N) Optional Optional Transmission 2.0L: 4-Speed Automatic (AX4S) Optional Transmission 2.5L V6: 5-Speed Manual (MTX-75) Features Drive Type: Front-Wheel Drive (FWD) Automatic Transmission Fluid Type: Mercon V (or equivalent) Manual Transmission Fluid Type: WSD-M2C200-B (or equivalent) 75W-90 Synthetic 📐 Dimensions Exterior Wheelbase: 104.3 inches (2649 mm) Length: 185.8 inches (4719 mm) Width: 70.2 inches (1783 mm) Height: 55.5 inches (1410 mm) Weights Curb Weight Est Base: 2950 lbs (1338 kg) Curb Weight Est V6: 3150 lbs (1429 kg) Gross Vehicle Weight Rating Est: 4250 lbs (1928 kg) Cargo Trunk Volume: 13.7 cu ft (388 L) 🛡️ Safety Features Ratings NHTSA Driver Side Frontal Impact: ★★★★☆ (4/5) NHTSA Passenger Side Frontal Impact: ★★★★☆ (4/5) Active Features ABS: Optional on most models, standard on some higher trims Passive Features Airbags: Driver and Passenger Frontal Airbags Seatbelts: 3-point front and rear seat belts 💡 Technology Features Infotainment Audio System: AM/FM Stereo with Cassette Player, Optional CD Player Speaker Configuration: 4 or 6 speaker systems depending on trim Driver Assistance Cruise Control: Standard on most trims Connectivity Onboard Diagnostics: OBD-II compliant (post-1996) 🔧 Maintenance Service Intervals Oil Change Interval Synthetic: 7,500 miles or 6 months Engine Coolant Flush: Every 100,000 miles or 5 years (first service), then every 50,000 miles or 2.5 years thereafter Transmission Fluid Change Automatic: Every 60,000 miles or 3 years (under normal driving conditions) Fluid Specifications Engine Oil Specification: SAE 5W-30 (Synthetic Recommended) Engine Oil Capacity 2.0L: 4.5 US quarts (4.3 L) with filter Engine Oil Capacity 2.5L V6: 5.0 US quarts (4.7 L) with filter Coolant Type: Ford Premium Engine Coolant (Yellow) or equivalent HOAT Known Issues Common Issues Description: Interior door handle failures (plastic fatigue), heater core leaks, EGR valve issues (Zetec), transmission solenoid issues (AX4S/AX4N), wheel bearing failures, early model transmission control module (TCM) failures. Interior Door Handles: Common failure point due to plastic degradation, replacement recommended with updated metal versions. Heater Core: Prone to leaks, often requiring dashboard removal for replacement. 📚 Vehicle History Brand Heritage Ford Global Platforms: Contour was part of Ford's global 'one Ford' strategy, based on the European Mondeo platform Model Evolution Mid Cycle Refresh: Minor styling updates for 1998 model year, not applicable to 1997. Production Assembly Location: Kansas City Assembly Plant, Claycomo, Missouri, USA Production Years: 1995-2000 🏆 Awards & Recognition Recognitions Iconic Aspect: Praised for European-like ride and handling in its class, especially with the V6 engine.
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Ford Contour 1997 Service & Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
Ford
Model:
Contour
Year:
1997
Generation
First Generation Start:
1995
First Generation End:
2000
Codes
Platform Code:
CDW27
👋 Introduction
Market Position
Segment:
Compact/Mid-size Sedan, European-influenced Design
Competitive Analysis
Key Competitors:
Honda Accord, Toyota Camry, Chevrolet Malibu, Nissan Altima, Mazda 626
Key Features
Design Philosophy:
European styling and handling cues inspired by the Ford Mondeo
Powertrain Options:
Emphasis on V6 engine option for improved performance over base inline-4
📋 Manual Details
Coverage Areas
Primary Markets Covered:
North America (USA, Canada)
Page Count
Estimated Page Count:
1500+
Manual Type
Type:
Factory Service & Repair Workshop Manual
Language
Language:
English
Format
Format:
PDF (Digital Download)
📖 Manual Coverage
Systems Covered
Engine:
All Engine Variants (Duratec V6, Zetec Inline-4)
Transmission:
Automatic (AX4N, AX4S), Manual (MTX-75)
Brakes:
Front Disc, Rear Disc (ABS available)
Suspension:
Front MacPherson Struts, Rear Multi-link Independent
Electrical:
Complete Electrical Schematics, Powertrain Control Module (PCM), Body Control Module (BCM), Lighting, Instrumentation
Fuel System:
Fuel Injection, Fuel Pump, Injectors, Pressure Regulator
Cooling System:
Radiator, Thermostat, Water Pump, Cooling Fan
Exhaust System:
Exhaust Manifolds, Catalytic Converter, Mufflers
Steering:
Power Steering System, Steering Column
HVAC:
Heating, Ventilation, Air Conditioning (A/C)
Body And Interior:
Body Panels, Doors, Windows, Seats, Trim
Procedures Included
Maintenance:
Scheduled Maintenance, Oil Changes, Filter Replacements, Fluid Checks
Troubleshooting:
Diagnostic Procedures, Symptom-based Troubleshooting Charts
Repair:
Engine Overhaul, Transmission Rebuild, Suspension Component Replacement, Brake Service
Diagnostics:
OBD-II Diagnostics, Sensor Testing, Actuator Testing
Installation:
Component Installation Procedures
Technical Depth
Depth:
Complete Factory Diagnostic, Repair, and Maintenance Procedures
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Printability:
Fully Printable (Single pages or entire manual)
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Quality:
N/A (Digital Download)
Licensing
Usage Rights:
Lifetime Use on Unlimited Devices
Compatibility
Operating Systems:
Windows & macOS Compatible
⚙️ Engine Specifications
Primary Engine
Base Engine 1997:
2.0L DOHC I4 Zetec-E (SPI)
Optional Engine 1997:
2.5L DOHC V6 Duratec (Mondeo-derived)
Performance
2.0L Zetec-E Horsepower:
125 hp @ 5500 rpm
2.0L Zetec-E Torque:
125 lb-ft @ 3750 rpm
2.5L Duratec V6 Horsepower:
170 hp @ 6250 rpm
2.5L Duratec V6 Torque:
162 lb-ft @ 4250 rpm
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline (87 Octane Recommended)
Engine Codes
2.0L Zetec Code:
ZVH (or equivalent Zetec-E variant)
2.5L Duratec V6 Code:
Taurus SHO derived (VIN code X)
🔧 Transmission
Standard
Standard Transmission 2.0L:
5-Speed Manual (MTX-75)
Standard Transmission 2.5L V6:
4-Speed Automatic (AX4N)
Optional
Optional Transmission 2.0L:
4-Speed Automatic (AX4S)
Optional Transmission 2.5L V6:
5-Speed Manual (MTX-75)
Features
Drive Type:
Front-Wheel Drive (FWD)
Automatic Transmission Fluid Type:
Mercon V (or equivalent)
Manual Transmission Fluid Type:
WSD-M2C200-B (or equivalent) 75W-90 Synthetic
📐 Dimensions
Exterior
Wheelbase:
104.3 inches (2649 mm)
Length:
185.8 inches (4719 mm)
Width:
70.2 inches (1783 mm)
Height:
55.5 inches (1410 mm)
Weights
Curb Weight Est Base:
2950 lbs (1338 kg)
Curb Weight Est V6:
3150 lbs (1429 kg)
Gross Vehicle Weight Rating Est:
4250 lbs (1928 kg)
Cargo
Trunk Volume:
13.7 cu ft (388 L)
🛡️ Safety Features
Ratings
NHTSA Driver Side Frontal Impact:
★★★★☆ (4/5)
NHTSA Passenger Side Frontal Impact:
★★★★☆ (4/5)
Active Features
ABS:
Optional on most models, standard on some higher trims
Passive Features
Airbags:
Driver and Passenger Frontal Airbags
Seatbelts:
3-point front and rear seat belts
💡 Technology Features
Infotainment
Audio System:
AM/FM Stereo with Cassette Player, Optional CD Player
Speaker Configuration:
4 or 6 speaker systems depending on trim
Driver Assistance
Cruise Control:
Standard on most trims
Connectivity
Onboard Diagnostics:
OBD-II compliant (post-1996)
🔧 Maintenance
Service Intervals
Oil Change Interval Synthetic:
7,500 miles or 6 months
Engine Coolant Flush:
Every 100,000 miles or 5 years (first service), then every 50,000 miles or 2.5 years thereafter
Transmission Fluid Change Automatic:
Every 60,000 miles or 3 years (under normal driving conditions)
Fluid Specifications
Engine Oil Specification:
SAE 5W-30 (Synthetic Recommended)
Engine Oil Capacity 2.0L:
4.5 US quarts (4.3 L) with filter
Engine Oil Capacity 2.5L V6:
5.0 US quarts (4.7 L) with filter
Coolant Type:
Ford Premium Engine Coolant (Yellow) or equivalent HOAT
Known Issues
Common Issues Description:
Interior door handle failures (plastic fatigue), heater core leaks, EGR valve issues (Zetec), transmission solenoid issues (AX4S/AX4N), wheel bearing failures, early model transmission control module (TCM) failures.
Interior Door Handles:
Common failure point due to plastic degradation, replacement recommended with updated metal versions.
Heater Core:
Prone to leaks, often requiring dashboard removal for replacement.
📚 Vehicle History
Brand Heritage
Ford Global Platforms:
Contour was part of Ford's global 'one Ford' strategy, based on the European Mondeo platform
Model Evolution
Mid Cycle Refresh:
Minor styling updates for 1998 model year, not applicable to 1997.
Production
Assembly Location:
Kansas City Assembly Plant, Claycomo, Missouri, USA
Production Years:
1995-2000
🏆 Awards & Recognition
Recognitions
Iconic Aspect:
Praised for European-like ride and handling in its class, especially with the V6 engine.
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