Ford Escape 2001-2007 Service Repair Workshop Manual
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🏷️ Basic Information Identification Make: Ford Model: Escape Generation: First Generation (CD2 Platform) Product Type: Service Repair Workshop Manual 👋 Introduction Market Position Target Audience: DIY car owners with basic mechanical aptitude and independent automotive service professionals. Competitive Analysis Advantage: Provides OEM-level diagnostic and repair procedures, offering significant savings compared to dealership service costs. Unlike generic manuals, it is vehicle-specific. Key Features Accuracy Clarity: Accurate, clear, and concise text supported by detailed diagrams and illustrations for easy comprehension. Cost Savings: Enables owners to perform basic maintenance and repairs themselves, potentially saving hundreds or thousands of dollars. Informed Discussion: Empowers owners to better understand their vehicle and engage more knowledgeably with automotive technicians. 📋 Manual Details Coverage Areas Applicable Years: 2001, 2002, 2003, 2004, 2005, 2006, 2007 Platform Coverage: CD2 Platform (shared with Mazda Tribute and Mercury Mariner) Page Count Estimated Page Count: Refer to actual manual; typically 2000+ pages for comprehensive coverage Manual Type Type: Workshop Manual / Service Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Detailed disassembly, inspection, and reassembly of all engine components, including block, cylinder head, pistons, crankshaft, camshaft, valves, timing systems, and more. Engine Electrical: Ignition system, charging system (alternator, battery), starting system (starter motor), fuel injection system (ECU, injectors, sensors), engine sensors, and related wiring harnesses. Emission Control: Catalytic converter, oxygen sensors, EGR system, PCV system, evaporative emission control (EVAP) system, diagnostic trouble codes (DTCs) related to emissions. Fuel System: Fuel tank, fuel pump, fuel filter, fuel lines, fuel injectors, pressure regulator, EVAP system. Clutch System: Clutch disc, pressure plate, release bearing, clutch hydraulic system (master and slave cylinders), linkage adjustments (if applicable). Manual Transaxle: Gearbox components, shift mechanism, internal bearings and seals, removal and installation procedures, fluid specifications. Automatic Transaxle: Torque converter, transmission fluid cooler, valve body, internal clutches and bands, solenoids, electronic control module (TCM) integration, removal and installation. Driveshaft And Axle: CV joints, drive axles, propeller shaft (for AWD), differential components, hub assemblies, mounting procedures. Suspension System: Front and rear suspension components, struts, shock absorbers, control arms, bushings, ball joints, sway bars, springs, alignment specifications. Steering System: Power steering pump, steering rack, tie rod ends, steering column, hydraulic fluid specifications, steering angle sensor (if applicable). Restraint System: Airbag system components (SRS module, airbags, sensors, clock spring), seat belts, pre-tensioners, diagnostic procedures for SRS faults. Brake System: Front and rear disc brakes, brake pads, rotors, calipers, brake fluid specifications, ABS system components (sensors, modulator, control module), parking brake, hydraulic lines. Body Interior Exterior: Body panel removal and installation, door mechanisms, glass replacement, trim pieces, seat removal, interior panels, weatherstripping, exterior lighting. Body Electrical: Headlights, taillights, interior lighting, power windows, power locks, mirrors, instrument cluster, audio system, wipers, horn, fuses, relays, multiplex communication. HVAC: Air conditioning system (compressor, condenser, evaporator, refrigerant), heating system (heater core, blower motor), climate control system, dashboard components. Procedures Included Maintenance: Oil changes, filter replacements (oil, air, fuel, cabin), spark plug replacement, coolant flushes, brake fluid changes, transmission fluid changes, routine inspections. Diagnostics: Troubleshooting guides, diagnostic trouble code (DTC) interpretation, component testing, symptom-based diagnostics, wiring diagrams for troubleshooting. Repair: Step-by-step repair instructions for virtually all mechanical and electrical components, from minor adjustments to major component overhauls. Troubleshooting: Comprehensive troubleshooting charts and diagrams to identify and resolve common and uncommon vehicle issues. Wiring Schematics: Detailed electrical wiring diagrams for all vehicle systems, essential for diagnosing electrical faults and performing repairs. Technical Depth Depth: Comprehensive, covering everything from basic fluid checks to complete engine and transmission rebuilds, suitable for both DIY enthusiasts and professional technicians. 📊 Manual Specifications File Format Compatibility: All versions of Windows and macOS. Requirements: Adobe PDF Reader (freely available). Print Quality Printable: Yes, all pages are printable for convenient workshop use. Binding Type Binding: N/A (Digital PDF format) Paper Type Paper Type: N/A (Digital PDF format) ⚙️ Engine Specifications Primary Engine Engine Options: 2.0L Zetec-VE I4, 3.0L Duratec 30 V6 Performance 2.0L Power: Approximately 127 hp @ 5300 rpm 2.0L Torque: Approximately 135 lb-ft @ 4300 rpm 3.0L Power: Approximately 194 hp @ 5250 rpm 3.0L Torque: Approximately 200 lb-ft @ 3750 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Recommended Fuel: Unleaded gasoline, 87 octane (refer to owner's manual for specific grade) 🔧 Transmission Standard Transmission Options: 5-speed Manual Transaxle (standard on 2.0L), 4-speed Automatic Transaxle (available on 2.0L, standard on 3.0L) Optional AWD Availability: All-Wheel Drive (AWD) system available with both engine options and primarily paired with the automatic transmission. Features Automatic Features: Selectable electronic control, potential for overdrive (check specific model year). 📐 Dimensions Exterior Length: Approx. 176.7 inches (4488 mm) Width: Approx. 71.7 inches (1821 mm) Height: Approx. 67.9 inches (1725 mm) Wheelbase: Approx. 103.1 inches (2619 mm) Cargo Cargo Volume: Approx. 24.6 cu ft (behind rear seats), 67.2 cu ft (with rear seats folded) Weights...
DIY car owners with basic mechanical aptitude and independent automotive service professionals.
Competitive Analysis
Advantage:
Provides OEM-level diagnostic and repair procedures, offering significant savings compared to dealership service costs. Unlike generic manuals, it is vehicle-specific.
Key Features
Accuracy Clarity:
Accurate, clear, and concise text supported by detailed diagrams and illustrations for easy comprehension.
Cost Savings:
Enables owners to perform basic maintenance and repairs themselves, potentially saving hundreds or thousands of dollars.
Informed Discussion:
Empowers owners to better understand their vehicle and engage more knowledgeably with automotive technicians.
📋 Manual Details
Coverage Areas
Applicable Years:
2001, 2002, 2003, 2004, 2005, 2006, 2007
Platform Coverage:
CD2 Platform (shared with Mazda Tribute and Mercury Mariner)
Page Count
Estimated Page Count:
Refer to actual manual; typically 2000+ pages for comprehensive coverage
Manual Type
Type:
Workshop Manual / Service Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Detailed disassembly, inspection, and reassembly of all engine components, including block, cylinder head, pistons, crankshaft, camshaft, valves, timing systems, and more.
Engine Electrical:
Ignition system, charging system (alternator, battery), starting system (starter motor), fuel injection system (ECU, injectors, sensors), engine sensors, and related wiring harnesses.
Emission Control:
Catalytic converter, oxygen sensors, EGR system, PCV system, evaporative emission control (EVAP) system, diagnostic trouble codes (DTCs) related to emissions.
Front and rear suspension components, struts, shock absorbers, control arms, bushings, ball joints, sway bars, springs, alignment specifications.
Steering System:
Power steering pump, steering rack, tie rod ends, steering column, hydraulic fluid specifications, steering angle sensor (if applicable).
Restraint System:
Airbag system components (SRS module, airbags, sensors, clock spring), seat belts, pre-tensioners, diagnostic procedures for SRS faults.
Brake System:
Front and rear disc brakes, brake pads, rotors, calipers, brake fluid specifications, ABS system components (sensors, modulator, control module), parking brake, hydraulic lines.
Body Interior Exterior:
Body panel removal and installation, door mechanisms, glass replacement, trim pieces, seat removal, interior panels, weatherstripping, exterior lighting.
Body Electrical:
Headlights, taillights, interior lighting, power windows, power locks, mirrors, instrument cluster, audio system, wipers, horn, fuses, relays, multiplex communication.
HVAC:
Air conditioning system (compressor, condenser, evaporator, refrigerant), heating system (heater core, blower motor), climate control system, dashboard components.
Step-by-step repair instructions for virtually all mechanical and electrical components, from minor adjustments to major component overhauls.
Troubleshooting:
Comprehensive troubleshooting charts and diagrams to identify and resolve common and uncommon vehicle issues.
Wiring Schematics:
Detailed electrical wiring diagrams for all vehicle systems, essential for diagnosing electrical faults and performing repairs.
Technical Depth
Depth:
Comprehensive, covering everything from basic fluid checks to complete engine and transmission rebuilds, suitable for both DIY enthusiasts and professional technicians.
📊 Manual Specifications
File Format
Compatibility:
All versions of Windows and macOS.
Requirements:
Adobe PDF Reader (freely available).
Print Quality
Printable:
Yes, all pages are printable for convenient workshop use.
Binding Type
Binding:
N/A (Digital PDF format)
Paper Type
Paper Type:
N/A (Digital PDF format)
⚙️ Engine Specifications
Primary Engine
Engine Options:
2.0L Zetec-VE I4, 3.0L Duratec 30 V6
Performance
2.0L Power:
Approximately 127 hp @ 5300 rpm
2.0L Torque:
Approximately 135 lb-ft @ 4300 rpm
3.0L Power:
Approximately 194 hp @ 5250 rpm
3.0L Torque:
Approximately 200 lb-ft @ 3750 rpm
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Recommended Fuel:
Unleaded gasoline, 87 octane (refer to owner's manual for specific grade)
🔧 Transmission
Standard
Transmission Options:
5-speed Manual Transaxle (standard on 2.0L), 4-speed Automatic Transaxle (available on 2.0L, standard on 3.0L)
Optional
AWD Availability:
All-Wheel Drive (AWD) system available with both engine options and primarily paired with the automatic transmission.
Features
Automatic Features:
Selectable electronic control, potential for overdrive (check specific model year).
📐 Dimensions
Exterior
Length:
Approx. 176.7 inches (4488 mm)
Width:
Approx. 71.7 inches (1821 mm)
Height:
Approx. 67.9 inches (1725 mm)
Wheelbase:
Approx. 103.1 inches (2619 mm)
Cargo
Cargo Volume:
Approx. 24.6 cu ft (behind rear seats), 67.2 cu ft (with rear seats folded)
Weights
Curb Weight Min:
Approx. 3300 lbs (1497 kg) for 2.0L FWD manual
Curb Weight Max:
Approx. 3700 lbs (1678 kg) for 3.0L AWD automatic
🛡️ Safety Features
Ratings
NHTSA Rollover Resistance:
4/5 stars for 2WD and AWD models in earlier assessments (check specific year for definitive ratings).
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Available Traction Control System (TCS)
Electronic Stability Control:
Optional Electronic Stability Control (ESC) in later model years (check specific trim).
Passive Features
Airbags:
Front airbags (driver and passenger), optional front side-impact airbags.
💡 Technology Features
Infotainment
Audio System:
Standard AM/FM stereo with CD player, optional premium audio systems, Sirius Satellite Radio (optional).
Climate Control:
Manual climate control standard, optional automatic climate control on higher trims.
Driver Assistance
Cruise Control:
Standard cruise control.
Remote Keyless Entry:
Optional remote keyless entry system.
Connectivity
Power Outlets:
12V power outlets for accessory charging.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000-7,500 miles or 6 months, depending on driving conditions (refer to manual for exact specification).
Tire Rotation Interval:
Every 5,000-7,500 miles.
Spark Plug Replacement:
Around 100,000 miles for platinum-tipped plugs (verify type and interval in manual).
Fluid Specifications
Engine Oil Type:
SAE 5W-20 (preferred) or SAE 5W-30, API Certified (refer to manual for exact specification and capacity).
Coolant Type:
Ford Premium Engine Coolant (Gold Color), or equivalent HOAT coolant (refer to manual for specification and capacity).
Transmission Fluid Type Auto:
Mercon V Automatic Transmission Fluid (ATF) (refer to manual for specification and capacity).
Brake Fluid Type:
DOT 3 Brake Fluid (refer to manual for specification).
Known Issues
Engine Issues:
Possible head gasket leaks on early 2.0L Zetec engines, ignition coil failures, oil leaks.
Transmission Issues:
Rough shifting or shuddering in automatic transmissions, potential failure of solenoids or torque converter clutch.
Suspension Issues:
Wear in ball joints, tie rod ends, and bushings; strut and shock absorber degradation.
Electrical Issues:
Faulty window regulators, issues with the fuel pump control module, intermittent issues with body control modules.
📚 Vehicle History
Brand Heritage
Ford SUV Legacy:
Built upon Ford's experience with sport utility vehicles, offering a more car-like crossover experience.
Model Evolution
First Generation Launch:
Introduced in 2001 as Ford's first compact SUV.
Facelift:
Received a facelift for the 2005 model year, featuring updated styling, interior refinements, and powertrain enhancements.
Production
Manufacturing Location:
Kansas City Assembly, Claycomo, Missouri, USA
🏆 Awards & Recognition
Recognitions
Safety Awards:
Often received good safety ratings in its class during its production run (refer to IIHS and NHTSA archives for specific year ratings).
Ratings
Design And Features:
Praised for its practical design, comfortable ride, and versatile cargo space for its segment at the time of release.