Ford F150 2007-2008 Workshop Service Manual Repair
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🏷️ Basic Information Identification Make: Ford Model: F-150 Generation: Tenth Generation (1997-2003) / Eleventh Generation (2004-2008) Production Years Covered: 2007, 2008 Codes Chassis Codes: P241 (2004-2008 F-150) 👋 Introduction Market Position Segment: Full-size Pickup Truck Competitive Analysis Key Competitors 2007-2008: Chevrolet Silverado, GMC Sierra, Dodge Ram, Toyota Tundra. Key Features Vehicle Durability And Capability: Renowned for robust construction and towing/hauling capabilities. Key Features Manual Convenience: Instant PDF download allows for immediate access and selective printing for workshop use. Authenticity: Based on original manufacturer data, providing accurate repair procedures. 📋 Manual Details Coverage Areas Market Coverage: North America Page Count Estimated Page Count: 1000+ Manual Type Type: Workshop Service Manual / Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, lubrication, cooling, fuel, exhaust, ignition, starting, charging, powertrain control module (PCM). Drivetrain: Manual and automatic transmissions, transfer case (4x4), drive shafts, axles, differentials, CV joints. Suspension And Steering: Front and rear suspension components, springs, shock absorbers, control arms, steering gear, power steering system. Brakes: Front and rear brake systems (disc/drum), ABS, parking brake, brake lines and hoses. Electrical: Battery, charging system, starting system, lighting, instruments, gauges, body control module (BCM), comfort features. Body And Chassis: Body panels, doors, windows, seats, interior trim, exterior trim, frame, bumpers. HVAC: Heating, ventilation, and air conditioning (HVAC) system components and operation. Restraints: Airbag system components, operation, and replacement procedures. Procedures Included Maintenance: Periodic maintenance schedules, fluid changes, filter replacements, lubrication points, tire rotation. Diagnostics: Troubleshooting charts, diagnostic trouble codes (DTCs), symptom-based diagnostics. Repair Overhaul: Step-by-step instructions for component removal, disassembly, inspection, repair, assembly, and installation. Wiring Diagrams: Comprehensive electrical wiring diagrams for all vehicle systems. Technical Depth Depth: Professional technician level, suitable for advanced DIY enthusiasts. 📊 Manual Specifications File Format File Type: PDF Print Quality Printable: Full Printable Zoom Capability: YES Binding Type Binding: Digital Download (no physical binding) Paper Type Paper Type: N/A (Digital) Requirements Software Requirements: Adobe PDF Reader, WinRAR Compatibility: All Versions of Windows & Mac ⚙️ Engine Specifications Primary Engine 2007 Engine Option 1: 4.2L V6 Triton (3-Valve) Displacement 1: 4173 cc Horsepower 1: 202 hp @ 4500 rpm Torque 1: 260 lb-ft @ 3500 rpm Engine Option 2 Engine Option 2: 4.6L V8 Triton (2-Valve) Displacement 2: 4606 cc Horsepower 2: 248 hp @ 5000 rpm Torque 2: 294 lb-ft @ 3500 rpm Engine Option 3 Engine Option 3: 5.4L V8 Triton (3-Valve) - SuperCrew/Harley-Davidson/Limited trims Displacement 3: 5409 cc Horsepower 3: 300 hp @ 5000 rpm Torque 3: 365 lb-ft @ 3250 rpm Performance Fuel Type: Unleaded Gasoline Fuel System Fuel Delivery: Electronic Fuel Injection (EFI), Sequential Multi-Port Fuel Injection (SMPI) Engine Codes Engine Code V6: 6G7 Engine Code 4.6L: 4.6L 2V Triton Engine Code 5.4L: 5.4L 3V Triton (T) 🔧 Transmission Standard Transmission Standard Gearbox: 5-speed Manual (4.2L V6, 4.6L V8) Optional Transmission Optional Gearbox: 4-speed Automatic (4R75E) - Standard on 5.4L, optional on 4.6L Optional Gearbox 2: 6-speed Automatic (6R75) - Introduced in 2007 on some models (check specific application). Features Transfer Case: Manual or Electronic Shift-On-The-Fly (ESOF) transfer case for 4x4 models. 📐 Dimensions Exterior Wheelbase Options: 126.0 in (3200 mm) - Regular Cab, SuperCab; 139.0 in (3531 mm) - SuperCrew Overall Length Options: 212.0 in (5385 mm) - 5.5' bed; 224.6 in (5705 mm) - 6.5' bed; 245.1 in (6226 mm) - 8.0' bed Weights Curb Weight Range: Approx. 4,400 - 5,200 lbs (2000 - 2359 kg) Gross Vehicle Weight Rating Gvwr: Up to 7,650 lbs (3470 kg) depending on configuration. 🛡️ Safety Features Ratings NHTSA Frontal Driver: 5-Star (2007-2008) NHTSA Frontal Passenger: 5-Star (2007-2008) NHTSA Side Driver: 5-Star (2007-2008) NHTSA Side Passenger: 5-Star (2007-2008) NHTSA Rollover: 4-Star (2007-2008) Active Features ABS: Standard Anti-lock Braking System (ABS). Traction Control: Available Traction Control System (TCS). Passive Features Airbags: Front airbags for driver and passenger. Available side-curtain airbags on SuperCrew models. 💡 Technology Features Infotainment Audio Systems: Various audio systems available, including AM/FM stereo, CD player, MP3 compatibility, and Sirius Satellite Radio. Navigation: Optional DVD-based navigation system. Driver Assistance Parking Assist: Available rear parking assist sensors. Connectivity Trailer Brake Controller: Integrated trailer brake controller available on higher trims for towing. 🔧 Maintenance Service Intervals Oil Change Interval: Every 5,000 miles or 6 months, whichever comes first (or as indicated by the Intelligent Oil-Life Monitor). Tire Rotation Interval: Every 7,500 miles or 6 months. Transmission Fluid Change: Refer to manual, typically around 60,000 - 100,000 miles depending on usage (severe service intervals shorter). Fluid Specifications Engine Oil Specification: SAE 5W-20 Synthetic Blend (API Certified) Coolant Specification: Ford Premium Engine Coolant (Green) or equivalent meeting specification WSS-M97B44-D. Transmission Fluid Specification 4R75E: Mercon V Automatic Transmission Fluid Brake Fluid Specification: DOT 3 Known Issues Common Issue Spark Plugs 5.4L: For the 3-valve 5.4L Triton engine, spark plug breakage during removal can be...
4-speed Automatic (4R75E) - Standard on 5.4L, optional on 4.6L
Optional Gearbox 2:
6-speed Automatic (6R75) - Introduced in 2007 on some models (check specific application).
Features
Transfer Case:
Manual or Electronic Shift-On-The-Fly (ESOF) transfer case for 4x4 models.
📐 Dimensions
Exterior
Wheelbase Options:
126.0 in (3200 mm) - Regular Cab, SuperCab; 139.0 in (3531 mm) - SuperCrew
Overall Length Options:
212.0 in (5385 mm) - 5.5' bed; 224.6 in (5705 mm) - 6.5' bed; 245.1 in (6226 mm) - 8.0' bed
Weights
Curb Weight Range:
Approx. 4,400 - 5,200 lbs (2000 - 2359 kg)
Gross Vehicle Weight Rating Gvwr:
Up to 7,650 lbs (3470 kg) depending on configuration.
🛡️ Safety Features
Ratings
NHTSA Frontal Driver:
5-Star (2007-2008)
NHTSA Frontal Passenger:
5-Star (2007-2008)
NHTSA Side Driver:
5-Star (2007-2008)
NHTSA Side Passenger:
5-Star (2007-2008)
NHTSA Rollover:
4-Star (2007-2008)
Active Features
ABS:
Standard Anti-lock Braking System (ABS).
Traction Control:
Available Traction Control System (TCS).
Passive Features
Airbags:
Front airbags for driver and passenger. Available side-curtain airbags on SuperCrew models.
💡 Technology Features
Infotainment
Audio Systems:
Various audio systems available, including AM/FM stereo, CD player, MP3 compatibility, and Sirius Satellite Radio.
Navigation:
Optional DVD-based navigation system.
Driver Assistance
Parking Assist:
Available rear parking assist sensors.
Connectivity
Trailer Brake Controller:
Integrated trailer brake controller available on higher trims for towing.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 miles or 6 months, whichever comes first (or as indicated by the Intelligent Oil-Life Monitor).
Tire Rotation Interval:
Every 7,500 miles or 6 months.
Transmission Fluid Change:
Refer to manual, typically around 60,000 - 100,000 miles depending on usage (severe service intervals shorter).
Fluid Specifications
Engine Oil Specification:
SAE 5W-20 Synthetic Blend (API Certified)
Coolant Specification:
Ford Premium Engine Coolant (Green) or equivalent meeting specification WSS-M97B44-D.
Transmission Fluid Specification 4R75E:
Mercon V Automatic Transmission Fluid
Brake Fluid Specification:
DOT 3
Known Issues
Common Issue Spark Plugs 5.4L:
For the 3-valve 5.4L Triton engine, spark plug breakage during removal can be a significant issue; manual provides specific procedures for prevention and extraction.
Common Issue Coil On Plug:
Failure of Coil-on-Plug (COP) ignition systems can lead to misfires.
Common Issue Transmission Shifts:
Intermittent hard shifts or delayed engagement in automatic transmissions.
Common Issue Fuel Pump Module:
Potential issues with the fuel pump control module leading to starting problems or stalling.
📚 Vehicle History
Brand Heritage
Ford Truck Legacy:
The F-Series has been a dominant force in the pickup truck market for decades, synonymous with durability and utility.
Model Evolution
Eleventh Generation Intro:
The 2004 model year marked the introduction of the eleventh generation F-150, featuring a significant redesign with a larger cab, improved ride quality, and updated styling.
Production
Manufacturing Locations:
Dearborn Truck Plant (Michigan), Kansas City Assembly Plant (Missouri).
🏆 Awards & Recognition
Recognitions
Motor Trend Truck Of The Year:
The Ford F-150 has received numerous accolades, including MotorTrend's Truck of the Year in previous generations, reflecting its market leadership.