Ford F150 2018 2019 Factory Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Ford Model: F-150 Model Years Covered: 2018, 2019 Vehicle Type: Full-size Pickup Truck Codes Vin Structure: Standard Ford VIN structure for the period Engine Codes: 2.7L EcoBoost, 3.3L Duratec, 3.5L EcoBoost, 5.0L Ti-VCT V8, 3.0L Power Stroke Diesel Transmission Codes: 10R80 (10-speed Automatic), 6R80 (6-speed Automatic) 👋 Introduction Market Position Target Audience: Ford F-150 owners and professional automotive technicians. Ideal for DIY enthusiasts and repair shops. Competitive Analysis Value Proposition: Provides access to factory-level repair information at a fraction of the cost of official subscriptions or dealership service. Offers significantly more detail than generic Haynes or Chilton manuals. Key Features Illustration Rich: Loaded with high-resolution illustrations, instructions, photos, and diagrams for clarity and ease of understanding. Comprehensiveness: Covers over 20,000 pages of information, ensuring all aspects of the vehicle's service and repair are addressed. Oem Level Data: This manual mirrors the information used by authorized Ford dealerships, providing accurate and up-to-date technical data. 📋 Manual Details Coverage Areas Manual Scope: Comprehensive workshop service and repair Content Depth: Full repair and servicing, including diagnostics, disassembly, assembly, and specifications Page Count Total Pages: 20000+ Manual Type Manual Type: Factory Workshop Service Repair Manual Language Language: English Format Format: Digital (CD-ROM, downloadable) Accessibility: Printable pages, copyable to hard drive, compatible with Windows and Mac 📖 Manual Coverage Systems Covered Body And Exterior: Body panels, bumpers, doors, handles, locks, latches, windows, glass, frames, mechanisms, wiper and washer systems, exterior lighting, trim, ornamentation, roof opening panels, pickup bed and platform body. Interior And Comfort: Front and rear seats, instrument panel, console, interior lighting, interior trim, steering wheel, collision warning/avoidance, cruise control, horn, parking aid, remote convenience, infotainment systems (SYNC, Bang & Olufsen, Touchscreen Display), instrumentation, message center, warning chimes, FCIM, FDIM, APIM, BCM, IPC hardware testing. Engine And Performance: Detailed coverage for 2.7L EcoBoost, 3.3L Duratec, 3.5L EcoBoost, 5.0L Ti-VCT V8, and 3.0L Power Stroke Diesel engines. Includes engine controls, fuel charging, intake air, exhaust systems, accessory drives, cooling, ignition, starting systems, turbocharging, fuel tanks and lines, EGR function testing, emissions control (evaporative, catalytic converter), and engine performance diagnostics. Drivetrain And Axle: Front and rear drive axles, differentials (8.8-inch and 9.75-inch ring gear), driveshafts, front drive halfshafts, four-wheel-drive (4WD) and all-wheel-drive (AWD) systems, transfer case. Brakes And Suspension: Antilock Brake System (ABS) and Stability Control, hydraulic brake actuation, power brake actuation, parking brake, front and rear disc brakes, auxiliary brake system. Front and rear suspension (4WD and RWD), steering systems (power steering, electronic power assist steering, steering column), wheels, tires, tire pressure monitoring system (TPMS), and wheel alignment. Electrical And Electronics: Extensive electrical system coverage including wiring diagrams (OEM), component location charts, connector end views, repair procedures, fuse and relay locations, ground distribution, battery, charging system (generator, regulator), starting system, voltage converters, and module communication diagnostics. Restraints And Safety: Restraint Control Module (RCM) testing, safety belt systems, supplemental restraint systems (SRS) diagnosis and testing, passive anti-theft alarm, perimeter anti-theft alarm. HVAC And Climate: HVAC system diagnosis and testing, supplemental climate control. Driver Assistance Systems: Lane Keeping System, Collision Warning and Collision Avoidance, Parking Aid, Cruise Control. Procedures Included Diagnostic Procedures: Pinpoint tests, symptom charts, DTC charts and descriptions, diagnostic methods, trouble shooting for all major systems, parasitic load testing, drive axle noise diagnosis, clutch troubleshooting. Repair Procedures: Step-by-step repair instructions for all covered systems, including component removal, installation, and overhaul procedures. Includes aluminum ground repair, electrical connector repair, and body repair procedures. Maintenance Procedures: Routine maintenance schedules, fluid change intervals, filter replacements, inspection procedures, reminder indicator reset procedures. Technical Data And Specifications: Detailed specifications for engine torque, clearances, fluid capacities, wheel alignment, gear tooth patterns, voltage requirements, and more. Includes English/Metric conversion tables and engine displacement conversion. Electrical Troubleshooting: Comprehensive OEM wiring diagrams, component testing, harness locations, and connector repair procedures. Technical Depth Depth Of Coverage: Extremely high. Covers all aspects from basic fluid checks and component replacement to complex electronic diagnostics and complete engine/transmission rebuilds. Comparable to professional dealership technician resources. Diagnostics Capability: Advanced diagnostics, including the use of scan tools, interpretation of diagnostic trouble codes (DTCs), and waveform analysis for electronic systems. Special Tools: Mentions or implies the use of specialized tools required for certain procedures (typical for factory manuals). 📊 Manual Specifications File Format File Type: PDF Searchability: Likely searchable text within the PDF, allowing for quick access to information. Print Quality Illustration Resolution: Hi-Resolution Diagrams And Photos: Detailed diagrams, illustrations, and photos for all procedures. Binding Type Digital Format: N/A (Digital Product) Paper Type Digital Format: N/A (Digital Product) Compatibility Operating Systems: All Windows (XP, Vista, 7, 8, 10, etc.), Mac, Tablets, Phones (32/64-bit compatible). ⚙️ Engine Specifications Primary Engine Engine Options: 2.7L EcoBoost V6, 3.3L Duratec V6, 3.5L EcoBoost V6 (twin-turbocharged), 5.0L Ti-VCT V8, 3.0L Power Stroke Turbo Diesel V6. Performance Horsepower Torque: Varies by...

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Description

🏷️ Basic Information

Identification

Make:

Model:

F-150

Model Years Covered:

2018, 2019

Vehicle Type:

Full-size Pickup Truck

Codes

Vin Structure:

Standard Ford VIN structure for the period

Engine Codes:

2.7L EcoBoost, 3.3L Duratec, 3.5L EcoBoost, 5.0L Ti-VCT V8, 3.0L Power Stroke Diesel

Transmission Codes:

10R80 (10-speed Automatic), 6R80 (6-speed Automatic)

👋 Introduction

Market Position

Target Audience:

Ford F-150 owners and professional automotive technicians. Ideal for DIY enthusiasts and repair shops.

Competitive Analysis

Value Proposition:

Provides access to factory-level repair information at a fraction of the cost of official subscriptions or dealership service. Offers significantly more detail than generic Haynes or Chilton manuals.

Key Features

Illustration Rich:

Loaded with high-resolution illustrations, instructions, photos, and diagrams for clarity and ease of understanding.

Comprehensiveness:

Covers over 20,000 pages of information, ensuring all aspects of the vehicle's service and repair are addressed.

Oem Level Data:

This manual mirrors the information used by authorized Ford dealerships, providing accurate and up-to-date technical data.

📋 Manual Details

Coverage Areas

Manual Scope:

Comprehensive workshop service and repair

Content Depth:

Full repair and servicing, including diagnostics, disassembly, assembly, and specifications

Page Count

Total Pages:

20000+

Manual Type

Manual Type:

Factory Workshop Service Repair Manual

Language

Language:

English

Format

Format:

Digital (CD-ROM, downloadable)

Accessibility:

Printable pages, copyable to hard drive, compatible with Windows and Mac

📖 Manual Coverage

Systems Covered

Body And Exterior:

Body panels, bumpers, doors, handles, locks, latches, windows, glass, frames, mechanisms, wiper and washer systems, exterior lighting, trim, ornamentation, roof opening panels, pickup bed and platform body.

Interior And Comfort:

Front and rear seats, instrument panel, console, interior lighting, interior trim, steering wheel, collision warning/avoidance, cruise control, horn, parking aid, remote convenience, infotainment systems (SYNC, Bang & Olufsen, Touchscreen Display), instrumentation, message center, warning chimes, FCIM, FDIM, APIM, BCM, IPC hardware testing.

Engine And Performance:

Detailed coverage for 2.7L EcoBoost, 3.3L Duratec, 3.5L EcoBoost, 5.0L Ti-VCT V8, and 3.0L Power Stroke Diesel engines. Includes engine controls, fuel charging, intake air, exhaust systems, accessory drives, cooling, ignition, starting systems, turbocharging, fuel tanks and lines, EGR function testing, emissions control (evaporative, catalytic converter), and engine performance diagnostics.

Drivetrain And Axle:

Front and rear drive axles, differentials (8.8-inch and 9.75-inch ring gear), driveshafts, front drive halfshafts, four-wheel-drive (4WD) and all-wheel-drive (AWD) systems, transfer case.

Brakes And Suspension:

Antilock Brake System (ABS) and Stability Control, hydraulic brake actuation, power brake actuation, parking brake, front and rear disc brakes, auxiliary brake system. Front and rear suspension (4WD and RWD), steering systems (power steering, electronic power assist steering, steering column), wheels, tires, tire pressure monitoring system (TPMS), and wheel alignment.

Electrical And Electronics:

Extensive electrical system coverage including wiring diagrams (OEM), component location charts, connector end views, repair procedures, fuse and relay locations, ground distribution, battery, charging system (generator, regulator), starting system, voltage converters, and module communication diagnostics.

Restraints And Safety:

Restraint Control Module (RCM) testing, safety belt systems, supplemental restraint systems (SRS) diagnosis and testing, passive anti-theft alarm, perimeter anti-theft alarm.

HVAC And Climate:

HVAC system diagnosis and testing, supplemental climate control.

Driver Assistance Systems:

Lane Keeping System, Collision Warning and Collision Avoidance, Parking Aid, Cruise Control.

Procedures Included

Diagnostic Procedures:

Pinpoint tests, symptom charts, DTC charts and descriptions, diagnostic methods, trouble shooting for all major systems, parasitic load testing, drive axle noise diagnosis, clutch troubleshooting.

Repair Procedures:

Step-by-step repair instructions for all covered systems, including component removal, installation, and overhaul procedures. Includes aluminum ground repair, electrical connector repair, and body repair procedures.

Maintenance Procedures:

Routine maintenance schedules, fluid change intervals, filter replacements, inspection procedures, reminder indicator reset procedures.

Technical Data And Specifications:

Detailed specifications for engine torque, clearances, fluid capacities, wheel alignment, gear tooth patterns, voltage requirements, and more. Includes English/Metric conversion tables and engine displacement conversion.

Electrical Troubleshooting:

Comprehensive OEM wiring diagrams, component testing, harness locations, and connector repair procedures.

Technical Depth

Depth Of Coverage:

Extremely high. Covers all aspects from basic fluid checks and component replacement to complex electronic diagnostics and complete engine/transmission rebuilds. Comparable to professional dealership technician resources.

Diagnostics Capability:

Advanced diagnostics, including the use of scan tools, interpretation of diagnostic trouble codes (DTCs), and waveform analysis for electronic systems.

Special Tools:

Mentions or implies the use of specialized tools required for certain procedures (typical for factory manuals).

📊 Manual Specifications

File Format

File Type:

Searchability:

Likely searchable text within the PDF, allowing for quick access to information.

Print Quality

Illustration Resolution:

Hi-Resolution

Diagrams And Photos:

Detailed diagrams, illustrations, and photos for all procedures.

Binding Type

Digital Format:

N/A (Digital Product)

Paper Type

Digital Format:

N/A (Digital Product)

Compatibility

Operating Systems:

All Windows (XP, Vista, 7, 8, 10, etc.), Mac, Tablets, Phones (32/64-bit compatible).

⚙️ Engine Specifications

Primary Engine

Engine Options:

2.7L EcoBoost V6, 3.3L Duratec V6, 3.5L EcoBoost V6 (twin-turbocharged), 5.0L Ti-VCT V8, 3.0L Power Stroke Turbo Diesel V6.

Performance

Horsepower Torque:

Varies by engine option; detailed specifications for each engine are provided within the manual.

Fuel System

Fuel Delivery:

Port Fuel Injection (PFI) and Direct Injection (DI) depending on engine; details for each engine's fuel charging and controls system are included.

Engine Management

ECM Controls:

Electronic Engine Controls (EEC) for all engine variants, covering diagnostics, calibration, and component testing.

Cooling System

Cooling Components:

Radiator, water pump, thermostat, cooling fans, coolant reservoir, and related hoses. Specifics for each engine are detailed.

🔧 Transmission

Standard

Automatic Transmission:

10R80 10-speed automatic transmission (standard on many models). 6R80 6-speed automatic transmission (available on some configurations).

Optional

Manual Transmission:

Not explicitly listed as a primary option for these model years, though certain configurations might have existed. Manual transmission service is not detailed in the provided coverage.

Features

Transmission Control:

Electronic transmission control modules (TCM) and related sensors, actuators, and solenoids for diagnostic and repair procedures.

Drivetrain

Drive Configurations:

Rear-Wheel Drive (RWD) and Four-Wheel Drive (4WD) configurations are covered.

Fluid Specifications

Transmission Fluid:

Specific Automatic Transmission Fluid (ATF) types are detailed for both 10R80 and 6R80 transmissions, along with refill capacities and change intervals.

📐 Dimensions

Exterior

Body Styles:

Regular Cab, SuperCab, SuperCrew.

Wheelbase And Length:

Varies by cab and bed configuration; detailed specifications provided in the manual.

Weights

Curb Weight:

Varies significantly by engine, cab configuration, and drivetrain. Manual will contain specific weights.

Payload Capacity:

Varies significantly by configuration. Manual will provide specific ratings.

Towing Capacity:

Varies significantly by configuration, engine, and axle ratio. Manual will provide specific ratings.

🛡️ Safety Features

Ratings

Crash Test Results:

While the manual itself doesn't provide crash test ratings, it details the systems that contribute to safety, like SRS and ABS.

Active Features

Driver Assistance:

Lane Keeping System, Collision Warning, Collision Avoidance, Parking Aid, Blind Spot Information System (BLIS), Adaptive Cruise Control (ACC) - covered within the manual's system descriptions.

Traction And Stability:

Traction Control System (TCS), Electronic Stability Control (ESC), Antilock Brake System (ABS) are extensively detailed.

Passive Features

Airbags:

Supplemental Restraint System (SRS) components, including airbags (front, side, curtain), control modules, and sensors. Diagnosis and testing procedures are included.

Seat Belts:

Safety belt systems, including pre-tensioners and load limiters, with diagnostic and repair information.

Security

Anti Theft Systems:

Passive Anti-Theft System (PATS), Perimeter Anti-Theft Alarm system diagnosis and repair.

💡 Technology Features

Infotainment

Sync System:

Coverage for various SYNC versions, including SYNC 3 with touchscreen, SYNC with basic display, and without SYNC. Includes system operation, connectivity, and troubleshooting.

Audio Systems:

Details for standard audio systems and premium options like the Bang & Olufsen system, including speaker wiring and component testing.

Driver Assistance

Advanced Safety Features:

Includes detailed explanations and diagnostic procedures for systems like Adaptive Cruise Control, Pre-Collision Assist with Automatic Emergency Braking, Blind Spot Information System (BLIS), Lane-Keeping System, and more.

Connectivity

Ford Telematics:

Information related to the Ford Telematics system, its components, and functionality is covered.

Electronics

Module Communication:

In-depth coverage of module communication networks (e.g., CAN bus), including troubleshooting and testing procedures for modules like APIM, BCM, FCIM, FDIM, IPC, PCM.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically 5,000 to 10,000 miles (or as indicated by the Intelligent Oil Life Monitor), depending on engine and driving conditions. Manual provides specific recommendations.

Tire Rotation:

Recommended every 5,000 to 7,500 miles. Covered in maintenance schedules.

Transmission Service:

Fluid and filter changes are recommended at specific intervals, often around 60,000 to 100,000 miles, depending on usage. Manual details procedures and fluid types.

Fluid Specifications

Engine Oil:

Various SAE viscosities (e.g., 5W-20, 0W-20) depending on engine. Specific API service classifications (e.g., API SN PLUS) are detailed for each engine. Manual will list exact specifications and capacities.

Coolant:

Ford Premium Gold Coolant (or equivalent meeting WSS-M97B51-A1 specification) is typically used. Manual will specify type and capacity.

Brake Fluid:

DOT 3 or DOT 4 brake fluid. Manual will specify exact type and procedure for bleeding.

Known Issues

Common Repairs:

While the manual covers all repairs, common issues reported for this generation can include exhaust manifold leaks (on V8 engines), turbocharger issues (EcoBoost), and minor electrical glitches. Detailed troubleshooting for these and more is present.

Troubleshooting

Diagnostic Charts:

Extensive use of symptom charts and DTC charts to aid in diagnosing specific problems, guiding technicians through logical diagnostic steps.

📚 Vehicle History

Brand Heritage

Ford Truck Legacy:

The F-Series truck line has a long and storied history in the automotive industry, known for its durability, capability, and popularity in the work truck and personal use segments.

Model Evolution

F150 13Th Generation:

The 2018-2019 F-150 models are part of the thirteenth generation (2015-2020), which saw significant updates including a major redesign with an aluminum-alloy body and chassis. The 2018 model year introduced refreshed styling, new powertrains (including the 3.3L Duratec and 3.0L Power Stroke Diesel), and updated technology.

Production

Manufacturing Location:

Primary assembly plants include Dearborn Truck Plant (Dearborn, Michigan) and Kansas City Assembly Plant (Claycomo, Missouri).

🏆 Awards & Recognition

Recognitions

Truck Of The Year:

The Ford F-150 has historically received numerous 'Truck of the Year' awards from various automotive publications (e.g., MotorTrend, North American Truck of the Year). Specific awards for the 2018-2019 models would be detailed in automotive reviews, but the manual provides the technical foundation for maintaining these award-winning vehicles.