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Ford Pickup F150 2009-2011 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Ford Model: F-150 Years Covered: 2009, 2010, 2011 Codes Platform Code: P415 (12th Generation) 👋 Introduction Market Position Segment: Full-size pickup truck Competitors: Chevrolet Silverado, GMC Sierra, Ram 1500, Toyota Tundra, Nissan Titan Key Features Reputation: Known for its ruggedness, towing capacity, and versatile work/personal use capabilities Powertrains: Offered with a range of powerful V8 engines and robust automatic transmissions Chassis: Body-on-frame construction for durability and towing strength Manual Value Proposition: Essential for owners and technicians seeking to perform maintenance, diagnosis, and repair on this generation of F-150 📋 Manual Details Coverage Areas Engines: 4.6L 3V V8, 5.4L 3V V8, 6.2L V8 Transmissions: 4R75E (4-speed Automatic), 6R80 (6-speed Automatic) Drivetrains: 2WD (Rear-Wheel Drive), 4WD (Four-Wheel Drive) Body Styles: Regular Cab, SuperCab, SuperCrew Trim Levels: All trims including XL, STX, XLT, FX2, FX4, Lariat, King Ranch, Platinum, Harley-Davidson Page Count Estimated Pages: 3000+ Manual Type Type: Workshop Service Manual / Repair Manual Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Engine: Engine mechanical, lubrication, cooling, fuel injection, ignition, emission controls, engine diagnostics Transmission: Automatic transmission overhaul, diagnostics, fluid service, electronic controls Drivetrain: Front axle, rear axle, drive shafts, differentials (2WD and 4WD systems), transfer case (4WD) Suspension: Front and rear suspension components, steering linkage, power steering system, alignment specifications Brakes: Brake system hydraulics, ABS, traction control, brake pad/rotor replacement, brake caliper service Electrical: Battery, charging system, starting system, lighting, instrument cluster, power accessories, wiring diagrams, fuse/relay locations Body: Body panels, doors, tailgate, interior trim, glass, weatherstripping, structural repairs, collision repair procedures HVAC: Air conditioning system, heating system, climate control module, blower motor, refrigerant handling Restraints: Airbag system, seatbelt pre-tensioners, SRS module diagnostics Procedures Included Maintenance: Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspections/replacements Troubleshooting: Diagnostic trouble codes (DTCs), symptom-based troubleshooting guides, electrical diagnostic flowcharts Repair: Detailed step-by-step repair procedures for all major components, torque specifications, special tool requirements Rebuild: Engine and transmission rebuild procedures, component overhaul instructions Diagnostics: On-Board Diagnostics (OBD-II) system, scan tool usage, sensor testing, actuator testing Technical Depth Depth: Comprehensive from basic maintenance to complete engine and transmission rebuilds, including advanced diagnostics and electrical system troubleshooting 📊 Manual Specifications File Format File Type: PDF Searchability: Text-searchable PDF for quick information retrieval Printability: Printable pages, allowing for offline use and reference Print Quality Image Resolution: High-resolution images, diagrams, and schematics Binding Type Binding: N/A (Digital Format) Paper Type Paper: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine 1 Name: 4.6L Triton 3-Valve V8 Engine 1 Displacement: 4.6 liters (281 cubic inches) Engine 1 Configuration: V8 Engine 1 Horsepower: 248 hp @ 4500 rpm (for 2009-2010), 310 hp @ 5000 rpm (for 2011, with specific tuning) Engine 1 Torque: 294 lb-ft @ 4000 rpm (for 2009-2010), 390 lb-ft @ 4000 rpm (for 2011, with specific tuning) Engine 2 Engine 2 Name: 5.4L Triton 3-Valve V8 Engine 2 Displacement: 5.4 liters (330 cubic inches) Engine 2 Configuration: V8 Engine 2 Horsepower: 320 hp @ 5000 rpm Engine 2 Torque: 395 lb-ft @ 3500 rpm Engine 3 Engine 3 Name: 6.2L V8 Engine 3 Displacement: 6.2 liters (379 cubic inches) Engine 3 Configuration: V8 Engine 3 Horsepower: 411 hp @ 5500 rpm Engine 3 Torque: 434 lb-ft @ 4500 rpm Performance Fuel Type: Unleaded Gasoline Fuel System Induction: Sequential Electronic Fuel Injection (SEFI), Electronic Throttle Control (ETC) 🔧 Transmission Standard Standard Transmission: 4R75E (4-speed Automatic) for 4.6L and 5.4L engines (in earlier models of this range) Optional Optional Transmission: 6R80 (6-speed Automatic) for 4.6L (2011 model), 5.4L, and 6.2L engines Features Transmission Control: Electronic transmission control with diagnostic information Transmission Fluid: Mercon V (for 4R75E), Mercon LV (for 6R80) 📐 Dimensions Exterior Wheelbase Options: 133.0 inches (Regular Cab, SuperCab Short Bed), 145.0 inches (SuperCab Long Bed, SuperCrew Short Bed), 157.0 inches (SuperCrew Long Bed) Overall Length Range: 212.5 to 257.7 inches (approximate, depending on configuration) Weights Curb Weight Range: 4,700 - 5,700 lbs (approximate, depending on configuration) Gross Vehicle Weight Rating Range: 6,500 - 8,200 lbs (depending on configuration and payload package) 🛡️ Safety Features Ratings NHTSA Rollover Resistance: 4 out of 5 stars (typical for this generation) Active Features ABS: Standard Anti-lock Braking System (ABS) Traction Control: Standard Traction Control Passive Features Airbags: Front airbags, available side-curtain airbags Seatbelts: Front seatbelt pretensioners 💡 Technology Features Infotainment Available Systems: Ford SYNC (voice-activated communications and entertainment system), optional premium audio systems Driver Assistance Integrated Features: Trailer Sway Control, integrated trailer brake controller (optional) Connectivity Usb Ports: Available USB ports for media playback and device charging with SYNC systems 🔧 Maintenance Service Intervals Oil Change Interval: Every 5,000 miles or 6 months (typical, consult manual for specific engine/oil type) Air Filter Replacement: Every 15,000-30,000 miles or as needed based on driving conditions Spark Plug Replacement: 75,000 - 100,000 miles...
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Ford Pickup F150 2009-2011 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Ford
Model:
F-150
Years Covered:
2009, 2010, 2011
Codes
Platform Code:
P415 (12th Generation)
👋 Introduction
Market Position
Segment:
Full-size pickup truck
Competitors:
Chevrolet Silverado, GMC Sierra, Ram 1500, Toyota Tundra, Nissan Titan
Key Features
Reputation:
Known for its ruggedness, towing capacity, and versatile work/personal use capabilities
Powertrains:
Offered with a range of powerful V8 engines and robust automatic transmissions
Chassis:
Body-on-frame construction for durability and towing strength
Manual Value Proposition:
Essential for owners and technicians seeking to perform maintenance, diagnosis, and repair on this generation of F-150
📋 Manual Details
Coverage Areas
Engines:
4.6L 3V V8, 5.4L 3V V8, 6.2L V8
Transmissions:
4R75E (4-speed Automatic), 6R80 (6-speed Automatic)
Drivetrains:
2WD (Rear-Wheel Drive), 4WD (Four-Wheel Drive)
Body Styles:
Regular Cab, SuperCab, SuperCrew
Trim Levels:
All trims including XL, STX, XLT, FX2, FX4, Lariat, King Ranch, Platinum, Harley-Davidson
Page Count
Estimated Pages:
3000+
Manual Type
Type:
Workshop Service Manual / Repair Manual
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Engine:
Engine mechanical, lubrication, cooling, fuel injection, ignition, emission controls, engine diagnostics
Transmission:
Automatic transmission overhaul, diagnostics, fluid service, electronic controls
Drivetrain:
Front axle, rear axle, drive shafts, differentials (2WD and 4WD systems), transfer case (4WD)
Suspension:
Front and rear suspension components, steering linkage, power steering system, alignment specifications
Brakes:
Brake system hydraulics, ABS, traction control, brake pad/rotor replacement, brake caliper service
Electrical:
Battery, charging system, starting system, lighting, instrument cluster, power accessories, wiring diagrams, fuse/relay locations
Body:
Body panels, doors, tailgate, interior trim, glass, weatherstripping, structural repairs, collision repair procedures
HVAC:
Air conditioning system, heating system, climate control module, blower motor, refrigerant handling
Restraints:
Airbag system, seatbelt pre-tensioners, SRS module diagnostics
Procedures Included
Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspections/replacements
Troubleshooting:
Diagnostic trouble codes (DTCs), symptom-based troubleshooting guides, electrical diagnostic flowcharts
Repair:
Detailed step-by-step repair procedures for all major components, torque specifications, special tool requirements
Rebuild:
Engine and transmission rebuild procedures, component overhaul instructions
Diagnostics:
On-Board Diagnostics (OBD-II) system, scan tool usage, sensor testing, actuator testing
Technical Depth
Depth:
Comprehensive from basic maintenance to complete engine and transmission rebuilds, including advanced diagnostics and electrical system troubleshooting
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Text-searchable PDF for quick information retrieval
Printability:
Printable pages, allowing for offline use and reference
Print Quality
Image Resolution:
High-resolution images, diagrams, and schematics
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine 1 Name:
4.6L Triton 3-Valve V8
Engine 1 Displacement:
4.6 liters (281 cubic inches)
Engine 1 Configuration:
V8
Engine 1 Horsepower:
248 hp @ 4500 rpm (for 2009-2010), 310 hp @ 5000 rpm (for 2011, with specific tuning)
Engine 1 Torque:
294 lb-ft @ 4000 rpm (for 2009-2010), 390 lb-ft @ 4000 rpm (for 2011, with specific tuning)
Engine 2
Engine 2 Name:
5.4L Triton 3-Valve V8
Engine 2 Displacement:
5.4 liters (330 cubic inches)
Engine 2 Configuration:
V8
Engine 2 Horsepower:
320 hp @ 5000 rpm
Engine 2 Torque:
395 lb-ft @ 3500 rpm
Engine 3
Engine 3 Name:
6.2L V8
Engine 3 Displacement:
6.2 liters (379 cubic inches)
Engine 3 Configuration:
V8
Engine 3 Horsepower:
411 hp @ 5500 rpm
Engine 3 Torque:
434 lb-ft @ 4500 rpm
Performance
Fuel Type:
Unleaded Gasoline
Fuel System
Induction:
Sequential Electronic Fuel Injection (SEFI), Electronic Throttle Control (ETC)
🔧 Transmission
Standard
Standard Transmission:
4R75E (4-speed Automatic) for 4.6L and 5.4L engines (in earlier models of this range)
Optional
Optional Transmission:
6R80 (6-speed Automatic) for 4.6L (2011 model), 5.4L, and 6.2L engines
Features
Transmission Control:
Electronic transmission control with diagnostic information
Transmission Fluid:
Mercon V (for 4R75E), Mercon LV (for 6R80)
📐 Dimensions
Exterior
Wheelbase Options:
133.0 inches (Regular Cab, SuperCab Short Bed), 145.0 inches (SuperCab Long Bed, SuperCrew Short Bed), 157.0 inches (SuperCrew Long Bed)
Overall Length Range:
212.5 to 257.7 inches (approximate, depending on configuration)
Weights
Curb Weight Range:
4,700 - 5,700 lbs (approximate, depending on configuration)
Gross Vehicle Weight Rating Range:
6,500 - 8,200 lbs (depending on configuration and payload package)
🛡️ Safety Features
Ratings
NHTSA Rollover Resistance:
4 out of 5 stars (typical for this generation)
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Standard Traction Control
Passive Features
Airbags:
Front airbags, available side-curtain airbags
Seatbelts:
Front seatbelt pretensioners
💡 Technology Features
Infotainment
Available Systems:
Ford SYNC (voice-activated communications and entertainment system), optional premium audio systems
Driver Assistance
Integrated Features:
Trailer Sway Control, integrated trailer brake controller (optional)
Connectivity
Usb Ports:
Available USB ports for media playback and device charging with SYNC systems
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 miles or 6 months (typical, consult manual for specific engine/oil type)
Air Filter Replacement:
Every 15,000-30,000 miles or as needed based on driving conditions
Spark Plug Replacement:
75,000 - 100,000 miles (depending on engine type, e.g., 4.6L/5.4L 3V are typically long-life plugs)
Fluid Specifications
Engine Oil Specification:
SAE 5W-20 meeting Ford specification WSS-M2C153-H (API SN or later)
Coolant Specification:
Ford Premium Gold Coolant (or equivalent meeting WSS-M97B51-A1)
Brake Fluid Specification:
DOT 3
Known Issues
Common Issue Spark Plugs:
For 3-valve Triton engines (4.6L & 5.4L), the spark plugs can break during removal due to their design, requiring specialized tools and careful procedures. The manual details these procedures.
Common Issue Cam Phasers:
Some 3-valve Triton engines can experience issues with cam phasers and timing chain tensioners, leading to rattling noises. The manual provides diagnostic steps.
Common Issue Transmission ப்புகள்:
Occasional issues with the 6R80 transmission's torque converter clutch or valve body may arise; the manual covers diagnostics and repair.
📚 Vehicle History
Brand Heritage
Ford Truck Legacy:
Ford has a long-standing reputation for producing durable and capable trucks, dating back to the early 20th century.
Model Evolution
12Th Generation Intro:
The 2009 model year marked the introduction of the 12th generation of the F-150, featuring a bolder styling, a more refined interior, and significant powertrain updates.
Production
Manufacturing Plants:
Primarily manufactured at Ford's truck assembly plants in North America, including Dearborn Truck Plant (Michigan) and Kansas City Assembly Plant (Missouri).
🏆 Awards & Recognition
Recognitions
Motor Trend Truck Of The Year:
While the specific years 2009-2011 might not have individually won, the F-150 lineage has a history of accolades, including MotorTrend's Truck of the Year awards in other years for its generation.
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