Ford F250 F350 Truck 1999-2006 Service Repair Workshop Manual
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🏷️ Basic Information Identification Make: Ford Model: F-250 / F-350 Super Duty Model Years Covered: 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006 Codes Platform Code: P 👋 Introduction Market Position Target Audience: DIY mechanics, professional technicians, fleet maintenance Value Proposition: Comprehensive, lifetime access, high detail, cost-effective repair solution Competitive Analysis Uniqueness: Full factory service information, no limitations, lifetime access unlike subscription services Key Features Instant Download: Immediate access to repair information Lifetime Usage: No expiry dates or renewal fees Multi Device Support: Usable on unlimited computers, tablets, and smartphones 📋 Manual Details Coverage Areas Primary Coverage: All mechanical and electrical systems Body And Frame: Chassis, body panels, interior trim, glass, safety restraints Powertrain: Engine, transmission, drivetrain, exhaust Suspension And Steering: Front and rear suspension, steering gear, power steering Brakes: Hydraulic system, parking brake, ABS Electrical System: Wiring diagrams, charging system, starting system, lighting, instrumentation, body controls HVAC: Heating, ventilation, and air conditioning system Diagnostics: Troubleshooting procedures and diagnostic trouble codes (DTCs) Page Count Estimated Pages: Hundreds of pages (specific count not provided, but implied to be extensive) Manual Type Type: Factory Service Repair Workshop Manual Language Language: English Format Format: Digital Download (PDF) File Format Compatibility: Windows and MAC compatible Print Quality Printability: Printable pages (single page or entire manual) Binding Type Binding: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, cylinder heads, block, pistons, crankshaft, camshafts, timing, lubrication, cooling Engine Performance: Fuel injection, ignition system, emissions control, turbocharging (if applicable) Transmission Manual: Clutch, gearbox, shift mechanism, maintenance, overhaul Transmission Automatic: Transmission assembly, valve body, torque converter, electronic controls, maintenance, overhaul Drivetrain: Drive shafts, universal joints, axles, differentials, hubs Suspension Front: Springs, shock absorbers, control arms, ball joints, bushings Suspension Rear: Leaf springs, shock absorbers, axles, mounting hardware Steering System: Steering column, steering gear, tie rods, steering linkage, power steering pump and components Brake System Hydraulic: Master cylinder, brake lines, calipers, wheel cylinders, brake fluid Brake System Parking: Mechanism, cable operation Anti Lock Braking System: ABS module, wheel speed sensors, hydraulic control unit Charging System: Alternator, voltage regulator, battery, wiring Starting System: Starter motor, solenoid, ignition switch Lighting System: Headlights, taillights, turn signals, interior lights, auxiliary lighting Instrumentation And Gauges: Speedometer, tachometer, fuel gauge, temperature gauge, warning indicators Body Electrical: Power windows, power locks, mirrors, horn, wipers, rear defroster Engine Control Module: ECM/PCM operation, sensors, actuators, wiring HVAC Components: Compressor, condenser, evaporator, blower motor, controls, refrigerant system Procedures Included Preventative Maintenance: Fluid checks and changes, filter replacements, belt inspections, tire rotations General Repairs: Component removal and installation, adjustments Engine Overhaul: Complete engine rebuild procedures Transmission Repair: Manual and automatic transmission servicing and rebuilding Suspension Repair: Replacement of wear items, alignment procedures Brake Service: Pad and rotor replacement, caliper and master cylinder service, bleeding procedures Electrical Troubleshooting: Diagnostic strategies, component testing, wiring harness repair HVAC Service: Refrigerant handling, component replacement, system diagnostics Diagnostic Troubleshooting: Step-by-step guides for diagnosing common and complex issues Body Repair: Panel replacement, dent repair, rust mitigation Safety Restraint Service: Airbag system precautions and replacement Technical Depth Depth: Comprehensive, from basic maintenance to complete rebuilds Illustrations: Hundreds of detailed photos and exploded diagrams Instructions: Step-by-step instructions for all procedures Diagnostic Codes: Coverage of Diagnostic Trouble Codes (DTCs) for advanced troubleshooting Torque Specifications: Detailed torque specifications for all fasteners ⚙️ Engine Specifications Primary Engine Engine Options Gas: 5.4L Triton V8 (SOHC), 6.8L Triton V10 (SOHC), 7.3L Power Stroke V8 Turbo Diesel (OHV) Engine Options Diesel: 7.3L Power Stroke V8 Turbo Diesel Performance Typical Horsepower 5.4L: Approx. 260 hp Typical Torque 5.4L: Approx. 350 lb-ft Typical Horsepower 6.8L: Approx. 310 hp Typical Torque 6.8L: Approx. 425 lb-ft Typical Horsepower 7.3L Psd: Approx. 250 hp (later models up to 275 hp) Typical Torque 7.3L Psd: Approx. 500 lb-ft (later models up to 525 lb-ft) Fuel System Gasoline Injection: Electronic Fuel Injection (EFI) Diesel Injection: HEUI (Hydraulically Actuated Electronically Controlled Unit Injector) 🔧 Transmission Standard Manual Options: 5-speed manual (e.g., ZF S5-47, S5-47M) Optional Automatic Options: 4-speed automatic (e.g., 4R100) Features Transfer Case: Manual or electronic shift transfer case (4x4 models) 📐 Dimensions Exterior Chassis Types: Regular Cab, SuperCab (extended cab), Crew Cab Bed Lengths: Short Bed (approx. 6.75 ft), Long Bed (approx. 8 ft) Weights Gvwr: Varies by configuration, typically 9,900 lbs to 13,000+ lbs for F-350 🛡️ Safety Features Ratings NHTSA Ratings: Varies by year and configuration; generally good for its class, but subject to specific crash tests Active Features ABS: Standard Anti-lock Braking System Passive Features Airbags: Driver and passenger front airbags 💡 Technology Features Infotainment Audio Options: AM/FM radio, CD player, cassette player (optional), premium sound systems Driver Assistance Cruise Control: Standard on most trims Tow Haul Mode: Available for automatic transmissions to optimize towing performance Connectivity Wiring Diagrams: Detailed wiring schematics for all electrical components...
Longstanding legacy of heavy-duty truck manufacturing
Model Evolution
Super Duty Introduction:
Introduced as a distinct line from F-150 for enhanced capability
Platform Generation:
This manual covers the first generation of the Super Duty platform (P-code)
Production
Manufacturing Location:
Kentucky Truck Plant, Louisville, Kentucky, USA
🏆 Awards & Recognition
Recognitions
Truck Of The Year:
Ford Super Duty trucks have consistently received accolades and 'Truck of the Year' awards from various automotive publications throughout their production run.