Ford F250 Super Duty 2010-2011 Service & Repair Workshop Manual
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🏷️ Basic Information Identification Make: Ford Model: F-250 Super Duty Year: 2010-2011 Codes Platform: P2 👋 Introduction Market Position Target Audience: Professional mechanics, technicians, DIY enthusiasts, and fleet maintenance personnel. Competitive Analysis Advantage: Provides the same level of detail as OEM service manuals, offering a cost-effective alternative for in-depth repair and maintenance. Key Features Visual Aids: Includes hundreds of detailed photos, illustrations, and exploded diagrams to facilitate understanding and execution of repair procedures. Accessibility: Instant download and multi-device compatibility (computer, tablet, smartphone). 📋 Manual Details Coverage Areas Primary Regions: North America Page Count Estimated Pages: Hundreds Manual Type Type: Factory Service & Repair Workshop Manual Language Language: English Format Format: Downloadable PDF 📖 Manual Coverage Systems Covered Engine: Comprehensive coverage including diagnostics, repair, overhaul, and specifications for all gasoline and diesel engines. Transmission: Detailed procedures for automatic and manual transmissions, including repair, rebuilding, fluid service, and troubleshooting. Drivetrain: Front and rear axles, differentials, driveshafts, CV joints, 4x4 system operation, and repair procedures. Brakes: Hydraulic systems, ABS, electronic stability control, brake rotors, pads, calipers, lines, and parking brake system. Suspension Steering: Front and rear suspension components, shocks, struts, springs, control arms, ball joints, steering gear, tie rods, and alignment procedures. Electrical Electronics: Wiring diagrams, diagnostic procedures for Body Control Module (BCM), Powertrain Control Module (PCM), fuses, relays, lighting, instruments, power windows, locks, and more. Fuel System: Fuel pump, injectors, lines, fuel tank, evaporative emissions control (EVAP), and diagnosis. Cooling Heating Ac: Radiator, water pump, thermostat, cooling fans, heater core, A/C system refrigerant, compressor, and climate control. Exhaust: Exhaust manifolds, catalytic converters, mufflers, pipes, and emissions control components. Body Exterior: Body panel removal/installation, doors, hood, tailgate, bumpers, mirrors, and trim. Body Interior: Dashboard, seating, interior trim, airbags, and seat belt systems. Procedures Included Maintenance: Routine maintenance tasks such as oil changes, filter replacements, fluid checks, lubrication, and inspection schedules. Troubleshooting: Systematic diagnostic procedures for identifying and resolving common and uncommon problems. Repair Rebuild: Step-by-step instructions for component repair, overhaul, and complete rebuilding. Diagnostics: In-depth diagnostic strategies, use of diagnostic tools (e.g., OBD-II scanners), and interpretation of diagnostic trouble codes (DTCs). Wiring Diagrams: Detailed electrical wiring schematics for all vehicle systems. Technical Specifications: Torque specifications, clearances, fluid capacities, engine data, and alignment settings. Technical Depth Depth: Comprehensive, from basic maintenance to complete engine and transmission rebuilds, including advanced electrical diagnostics. 📊 Manual Specifications File Format Compatibility: Windows and MAC OS Print Quality Printable: Yes, individual pages or the entire manual can be printed. Binding Type Binding: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) Licensing License: Lifetime usage, no expiry dates or renewal fees. Version Control Version: Full, unrestricted version. ⚙️ Engine Specifications Primary Engine Gasoline Options: 5.4L Triton V8 (3V) and 6.8L Triton V10 (3V) Diesel Options: 6.4L Power Stroke V8 Turbo Diesel (late 2007-2010) and 6.7L Power Stroke V8 Turbo Diesel (introduced late 2010 for 2011 model year) Performance 5.4L V8 Hp: Approx. 310 HP 5.4L V8 Torque: Approx. 395 lb-ft 6.8L V10 Hp: Approx. 362 HP 6.8L V10 Torque: Approx. 457 lb-ft 6.4L Power Stroke Hp: Approx. 350 HP 6.4L Power Stroke Torque: Approx. 650 lb-ft 6.7L Power Stroke Hp: Approx. 390 HP 6.7L Power Stroke Torque: Approx. 735 lb-ft Fuel System Injection Type: Port Fuel Injection (PFI) for gasoline; High-pressure Common Rail (HPCR) for diesel. Engine Management ECU: PCM (Powertrain Control Module) with detailed diagnostic procedures. 🔧 Transmission Standard Gasoline Std: 5-speed TorqShift automatic (5R110W for 5.4L, 5R110W or 5R110B for 6.8L) Optional Diesel Std: 5-speed TorqShift automatic (5R110W for 6.4L) Diesel 2011 Std: 6-speed TorqShift SelectShift automatic (6R140 for 6.7L) Manual: 6-speed manual transmission (Getrag G238 for some gasoline variants). Features Tow Haul: Tow/Haul mode with integrated exhaust brake functionality (for diesel models). Fluid Specifications Automatic Fluid Type: Mercon LV for TorqShift transmissions. Manual Fluid Type: Specific gear oil as per Ford specifications (e.g., Motorcraft XYZ-1904-MAB). 📐 Dimensions Exterior Body Styles: Regular Cab, SuperCab, Crew Cab Bed Lengths: 6.75 ft (Standard Bed), 8.0 ft (Long Bed) Weights Gvwr Range: 9,250 lbs to 11,500 lbs (depending on configuration) Curb Weight Range: Approx. 6,000 - 7,500 lbs 🛡️ Safety Features Ratings NHTSA Rollover Rating: 4-Star (typical for this class of truck) Active Features ABS: Standard Anti-lock Braking System (ABS). Esc: Integrated Trailer Brake Controller (optional), Electronic Stability Control (ESC). Passive Features Airbags: Front airbags for driver and passenger; available side-curtain airbags for SuperCab and Crew Cab models. Seat Belts: Three-point seat belts with pretensioners. 💡 Technology Features Infotainment Available Systems: Ford SYNC infotainment system (optional), premium audio systems. Driver Assistance Towing Features: Integrated trailer brake controller, trailer sway control (optional), rearview camera (optional). Connectivity Usb Bluetooth: Available USB ports and Bluetooth connectivity for hands-free calling and audio streaming. 🔧 Maintenance Service Intervals Oil Change Gasoline: Typically every 5,000 miles or 6 months (refer to manual for exact interval...
Front and rear suspension components, shocks, struts, springs, control arms, ball joints, steering gear, tie rods, and alignment procedures.
Electrical Electronics:
Wiring diagrams, diagnostic procedures for Body Control Module (BCM), Powertrain Control Module (PCM), fuses, relays, lighting, instruments, power windows, locks, and more.
Fuel System:
Fuel pump, injectors, lines, fuel tank, evaporative emissions control (EVAP), and diagnosis.
Cooling Heating Ac:
Radiator, water pump, thermostat, cooling fans, heater core, A/C system refrigerant, compressor, and climate control.
Exhaust:
Exhaust manifolds, catalytic converters, mufflers, pipes, and emissions control components.
Body Exterior:
Body panel removal/installation, doors, hood, tailgate, bumpers, mirrors, and trim.
Body Interior:
Dashboard, seating, interior trim, airbags, and seat belt systems.
Procedures Included
Maintenance:
Routine maintenance tasks such as oil changes, filter replacements, fluid checks, lubrication, and inspection schedules.
Troubleshooting:
Systematic diagnostic procedures for identifying and resolving common and uncommon problems.
Repair Rebuild:
Step-by-step instructions for component repair, overhaul, and complete rebuilding.
Diagnostics:
In-depth diagnostic strategies, use of diagnostic tools (e.g., OBD-II scanners), and interpretation of diagnostic trouble codes (DTCs).
Wiring Diagrams:
Detailed electrical wiring schematics for all vehicle systems.
Technical Specifications:
Torque specifications, clearances, fluid capacities, engine data, and alignment settings.
Technical Depth
Depth:
Comprehensive, from basic maintenance to complete engine and transmission rebuilds, including advanced electrical diagnostics.
📊 Manual Specifications
File Format
Compatibility:
Windows and MAC OS
Print Quality
Printable:
Yes, individual pages or the entire manual can be printed.
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
Licensing
License:
Lifetime usage, no expiry dates or renewal fees.
Version Control
Version:
Full, unrestricted version.
⚙️ Engine Specifications
Primary Engine
Gasoline Options:
5.4L Triton V8 (3V) and 6.8L Triton V10 (3V)
Diesel Options:
6.4L Power Stroke V8 Turbo Diesel (late 2007-2010) and 6.7L Power Stroke V8 Turbo Diesel (introduced late 2010 for 2011 model year)
Performance
5.4L V8 Hp:
Approx. 310 HP
5.4L V8 Torque:
Approx. 395 lb-ft
6.8L V10 Hp:
Approx. 362 HP
6.8L V10 Torque:
Approx. 457 lb-ft
6.4L Power Stroke Hp:
Approx. 350 HP
6.4L Power Stroke Torque:
Approx. 650 lb-ft
6.7L Power Stroke Hp:
Approx. 390 HP
6.7L Power Stroke Torque:
Approx. 735 lb-ft
Fuel System
Injection Type:
Port Fuel Injection (PFI) for gasoline; High-pressure Common Rail (HPCR) for diesel.
Engine Management
ECU:
PCM (Powertrain Control Module) with detailed diagnostic procedures.
🔧 Transmission
Standard
Gasoline Std:
5-speed TorqShift automatic (5R110W for 5.4L, 5R110W or 5R110B for 6.8L)
Optional
Diesel Std:
5-speed TorqShift automatic (5R110W for 6.4L)
Diesel 2011 Std:
6-speed TorqShift SelectShift automatic (6R140 for 6.7L)
Manual:
6-speed manual transmission (Getrag G238 for some gasoline variants).
Features
Tow Haul:
Tow/Haul mode with integrated exhaust brake functionality (for diesel models).
Fluid Specifications
Automatic Fluid Type:
Mercon LV for TorqShift transmissions.
Manual Fluid Type:
Specific gear oil as per Ford specifications (e.g., Motorcraft XYZ-1904-MAB).
📐 Dimensions
Exterior
Body Styles:
Regular Cab, SuperCab, Crew Cab
Bed Lengths:
6.75 ft (Standard Bed), 8.0 ft (Long Bed)
Weights
Gvwr Range:
9,250 lbs to 11,500 lbs (depending on configuration)
Curb Weight Range:
Approx. 6,000 - 7,500 lbs
🛡️ Safety Features
Ratings
NHTSA Rollover Rating:
4-Star (typical for this class of truck)
Active Features
ABS:
Standard Anti-lock Braking System (ABS).
Esc:
Integrated Trailer Brake Controller (optional), Electronic Stability Control (ESC).
Passive Features
Airbags:
Front airbags for driver and passenger; available side-curtain airbags for SuperCab and Crew Cab models.
Seat Belts:
Three-point seat belts with pretensioners.
💡 Technology Features
Infotainment
Available Systems:
Ford SYNC infotainment system (optional), premium audio systems.
Driver Assistance
Towing Features:
Integrated trailer brake controller, trailer sway control (optional), rearview camera (optional).
Connectivity
Usb Bluetooth:
Available USB ports and Bluetooth connectivity for hands-free calling and audio streaming.
🔧 Maintenance
Service Intervals
Oil Change Gasoline:
Typically every 5,000 miles or 6 months (refer to manual for exact interval based on driving conditions).
Oil Change Diesel:
Typically every 5,000-10,000 miles or 6-12 months for 6.4L Power Stroke; 5,000-7,500 miles for 6.7L Power Stroke (refer to manual for exact interval).
Fuel Filter Diesel:
Scheduled replacement intervals are critical for diesel engines (e.g., every 15,000 miles for primary and secondary filters).
Transmission Fluid Service:
Typically every 30,000-60,000 miles for automatic transmissions, depending on towing and load conditions.
Fluid Specifications
Engine Oil Gasoline:
SAE 5W-20 (API SN, SN Plus, SP, ILSAC GF-5 or GF-6 compatible) - e.g., Motorcraft SAE 5W-20 Synthetic Blend.
Engine Oil Diesel 6.4L:
SAE 15W-40 (API CJ-4 or CK-4 compatible) - e.g., Motorcraft Power Stroke 15W-40 Diesel Engine Oil.
Engine Oil Diesel 6.7L:
SAE 10W-30 (API CJ-4 or CK-4 compatible) - e.g., Motorcraft Power Stroke 10W-30 Diesel Engine Oil.
Coolant:
Ford Gold Coolant (e.g., Motorcraft Premium Engine Coolant VC-7-B) or equivalent specification meeting Ford WSS-M97B51-A1.
Known Issues
Diesel Egr Cooler:
EGR cooler failures can be common on 6.0L and 6.4L Power Stroke engines, often requiring replacement. (This manual covers 6.4L and early 6.7L).
Glow Plugs Diesel:
Glow plug and glow plug module issues can affect cold starts on diesel models.
U Joints:
Driveshaft U-joints may require periodic inspection and lubrication or replacement, especially under heavy use.
Brake Wear:
Heavy-duty applications can lead to faster brake pad and rotor wear, necessitating regular inspections.
📚 Vehicle History
Brand Heritage
Ford Trucks:
Ford has a long-standing reputation for building durable and capable trucks, with the F-Series being a consistent best-seller for decades.
Model Evolution
Super Duty Line:
The Super Duty line was introduced in 1999 as a distinct platform from the F-150, designed for heavier-duty applications, towing, and hauling.
Production
Manufacturing Plants:
Kentucky Truck Plant (Louisville, Kentucky) and Avon Lake, Ohio (for certain components/assembly).
🏆 Awards & Recognition
Recognitions
Towing Hauling Praise:
The Super Duty line is consistently praised for its class-leading towing and hauling capabilities.
Ratings
Consumer Reports:
Consumer Reports typically rates Super Duty trucks highly for their robust build and towing performance, though some engine variants might have specific reliability ratings.