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2008-2010 Ford Fiesta Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Ford Model: Fiesta Model Years Covered: 2008, 2009, 2010 Codes Internal Platform Code: Mark VI (based on common industry understanding for this generation) 👋 Introduction Market Position Segment: Subcompact / Supermini Target Audience: Budget-conscious consumers, young drivers, urban commuters, DIY enthusiasts, and professional mechanics. Competitive Analysis Key Competitors: Volkswagen Polo, Opel/Vauxhall Corsa, Renault Clio, Peugeot 207, Toyota Yaris, Honda Jazz/Fit. Key Features Value Proposition: Affordable pricing, fuel efficiency, compact size for urban maneuverability, decent practicality for its class. Manual Benefit: Cost-effective maintenance and repair solution, empowering owners to perform tasks themselves and understand their vehicle better. 📋 Manual Details Coverage Areas Primary Markets: Global (Europe and other regions where this generation was sold) Specific Regions Covered: Likely covers specifications and procedures relevant to European and potentially other international market configurations. Page Count Estimated Page Count: Extensive (Typically 1000+ pages for a comprehensive workshop manual covering multiple engine variants and systems). Manual Type Type: Workshop Service Repair Manual / Factory Service Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Powertrain: Engine Mechanical, Engine Management (ECM/PCM), Fuel System, Ignition System, Exhaust System, Cooling System, Lubrication System. Transmission: Manual Transmission (MT), Automatic Transmission (AT) (if applicable to the covered models), Clutch System, Drivetrain (Axles, CV Joints). Chassis: Suspension (Front and Rear), Steering System, Brake System (Front and Rear Brakes, ABS, EBD), Wheels and Tires. Body And Electrical: Body Construction, Exterior and Interior Trim, Doors, Windows, Seats, Climate Control (HVAC), Electrical System (Battery, Charging System, Starting System), Lighting, Instrument Panel, Audio System, Body Control Module (BCM), Body Electronics. Diagnostics: On-Board Diagnostics (OBD-II), Diagnostic Trouble Codes (DTCs), Diagnostic Procedures, Troubleshooting Charts. Procedures Included Maintenance: Scheduled Maintenance Intervals, Fluid Changes (Engine Oil, Coolant, Brake Fluid, Transmission Fluid), Filter Replacements (Oil, Air, Fuel, Cabin), Spark Plug Replacement, Belt Inspection and Replacement. Repair: Engine Overhaul, Transmission Repair, Brake Component Replacement, Suspension and Steering Component Replacement, Electrical Component Diagnosis and Replacement, Body Panel Repair and Replacement. Troubleshooting: Step-by-step diagnostic guides for common and uncommon faults across all major systems. Specifications: Torque Specifications, Clearances, Gap Settings, Fluid Capacities, Electrical Specifications. Technical Depth Depth: Comprehensive, covering everything from basic maintenance to complex diagnostic procedures and major component overhauls. Illustrations: Detailed diagrams, illustrations, and exploded views for assembly and disassembly procedures. Wiring Schematics: Complete electrical wiring diagrams for all vehicle systems. 📊 Manual Specifications File Format File Quality: High-resolution PDF for clear viewing and printing. Searchability: Likely searchable text within the PDF for quick information retrieval. Print Quality Printability: Fully printable, allowing users to print specific sections or the entire manual. Zoom Capability: Supports zooming in and out for detailed examination of diagrams and text. Binding Type Binding: N/A (Digital PDF format, no physical binding) Paper Type Paper Type: N/A (Digital PDF format, no physical paper type) Requirements Software Requirements: Adobe PDF Reader, WinZip (or equivalent for unzipping). Compatibility: Compatible with all versions of Windows and Mac operating systems. ⚙️ Engine Specifications Primary Engine Engine Options Typical: 1.2L (Duratec) Petrol, 1.4L (Duratec) Petrol, 1.6L (Duratec) Petrol, 1.4L TDCi Diesel, 1.6L TDCi Diesel (Specific engines may vary by region). Performance Horsepower Range: Approx. 60 HP to 120 HP (depending on engine variant). Torque Range: Approx. 110 Nm to 200 Nm (depending on engine variant). Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) for petrol engines; Common Rail Direct Injection (CRDi) for diesel engines. Fuel Type: Unleaded Petrol (RON 95/98), Diesel Fuel. Emission Control Catalytic Converter: Standard three-way catalytic converter for petrol engines. Dpf: Diesel Particulate Filter (DPF) likely present on TDCi diesel variants. 🔧 Transmission Standard Manual Transmission Gearbox: 5-speed Manual Transmission (IB5 or MTX75 depending on engine). Optional Automatic Transmission: Optional 4-speed Automatic Transmission (often referred to as 4F27E or similar) on select petrol engine variants. Features Clutch Type: Hydraulically operated single dry plate clutch. Gear Ratios: Specific gear ratios detailed within the manual for each transmission and engine combination. Transmission Fluid Manual Fluid Spec: Manual Transmission Fluid (MTF) – Specific API GL-4 specification, viscosity grade like 75W-90 or 80W-90 typically required. Refer to manual for exact Ford specification (e.g., WSS-M2C200-C). Automatic Fluid Spec: Automatic Transmission Fluid (ATF) – Specific Mercon V or equivalent required. Refer to manual for exact Ford specification. 📐 Dimensions Exterior Length: Approx. 3950-4000 mm (depending on body style - Hatchback). Width: Approx. 1650-1700 mm. Height: Approx. 1480-1500 mm. Wheelbase: Approx. 2480-2490 mm. Cargo Boot Capacity: Approx. 270-295 liters (for 3-door and 5-door hatchback variants). Weights Curb Weight Range: Approx. 1050 kg to 1250 kg (depending on engine, transmission, and equipment). 🛡️ Safety Features Ratings Euro Ncap Rating: 5 Stars (for models equipped with optional safety packs, generally for the 2008-2010 facelifted model). Active Features ABS: Anti-lock Braking System (ABS) with Electronic Brake-force Distribution (EBD) typically standard or optional. Esp: Electronic Stability Programme (ESP) may be available on...
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2008-2010 Ford Fiesta Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Ford
Model:
Fiesta
Model Years Covered:
2008, 2009, 2010
Codes
Internal Platform Code:
Mark VI (based on common industry understanding for this generation)
👋 Introduction
Market Position
Segment:
Subcompact / Supermini
Target Audience:
Budget-conscious consumers, young drivers, urban commuters, DIY enthusiasts, and professional mechanics.
Competitive Analysis
Key Competitors:
Volkswagen Polo, Opel/Vauxhall Corsa, Renault Clio, Peugeot 207, Toyota Yaris, Honda Jazz/Fit.
Key Features
Value Proposition:
Affordable pricing, fuel efficiency, compact size for urban maneuverability, decent practicality for its class.
Manual Benefit:
Cost-effective maintenance and repair solution, empowering owners to perform tasks themselves and understand their vehicle better.
📋 Manual Details
Coverage Areas
Primary Markets:
Global (Europe and other regions where this generation was sold)
Specific Regions Covered:
Likely covers specifications and procedures relevant to European and potentially other international market configurations.
Page Count
Estimated Page Count:
Extensive (Typically 1000+ pages for a comprehensive workshop manual covering multiple engine variants and systems).
Manual Type
Type:
Workshop Service Repair Manual / Factory Service Manual
Language
Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Powertrain:
Engine Mechanical, Engine Management (ECM/PCM), Fuel System, Ignition System, Exhaust System, Cooling System, Lubrication System.
Transmission:
Manual Transmission (MT), Automatic Transmission (AT) (if applicable to the covered models), Clutch System, Drivetrain (Axles, CV Joints).
Chassis:
Suspension (Front and Rear), Steering System, Brake System (Front and Rear Brakes, ABS, EBD), Wheels and Tires.
Body And Electrical:
Body Construction, Exterior and Interior Trim, Doors, Windows, Seats, Climate Control (HVAC), Electrical System (Battery, Charging System, Starting System), Lighting, Instrument Panel, Audio System, Body Control Module (BCM), Body Electronics.
Diagnostics:
On-Board Diagnostics (OBD-II), Diagnostic Trouble Codes (DTCs), Diagnostic Procedures, Troubleshooting Charts.
Procedures Included
Maintenance:
Scheduled Maintenance Intervals, Fluid Changes (Engine Oil, Coolant, Brake Fluid, Transmission Fluid), Filter Replacements (Oil, Air, Fuel, Cabin), Spark Plug Replacement, Belt Inspection and Replacement.
Repair:
Engine Overhaul, Transmission Repair, Brake Component Replacement, Suspension and Steering Component Replacement, Electrical Component Diagnosis and Replacement, Body Panel Repair and Replacement.
Troubleshooting:
Step-by-step diagnostic guides for common and uncommon faults across all major systems.
Specifications:
Torque Specifications, Clearances, Gap Settings, Fluid Capacities, Electrical Specifications.
Technical Depth
Depth:
Comprehensive, covering everything from basic maintenance to complex diagnostic procedures and major component overhauls.
Illustrations:
Detailed diagrams, illustrations, and exploded views for assembly and disassembly procedures.
Wiring Schematics:
Complete electrical wiring diagrams for all vehicle systems.
📊 Manual Specifications
File Format
File Quality:
High-resolution PDF for clear viewing and printing.
Searchability:
Likely searchable text within the PDF for quick information retrieval.
Print Quality
Printability:
Fully printable, allowing users to print specific sections or the entire manual.
Zoom Capability:
Supports zooming in and out for detailed examination of diagrams and text.
Binding Type
Binding:
N/A (Digital PDF format, no physical binding)
Paper Type
Paper Type:
N/A (Digital PDF format, no physical paper type)
Requirements
Software Requirements:
Adobe PDF Reader, WinZip (or equivalent for unzipping).
Compatibility:
Compatible with all versions of Windows and Mac operating systems.
⚙️ Engine Specifications
Primary Engine
Engine Options Typical:
1.2L (Duratec) Petrol, 1.4L (Duratec) Petrol, 1.6L (Duratec) Petrol, 1.4L TDCi Diesel, 1.6L TDCi Diesel (Specific engines may vary by region).
Performance
Horsepower Range:
Approx. 60 HP to 120 HP (depending on engine variant).
Torque Range:
Approx. 110 Nm to 200 Nm (depending on engine variant).
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) for petrol engines; Common Rail Direct Injection (CRDi) for diesel engines.
Fuel Type:
Unleaded Petrol (RON 95/98), Diesel Fuel.
Emission Control
Catalytic Converter:
Standard three-way catalytic converter for petrol engines.
Dpf:
Diesel Particulate Filter (DPF) likely present on TDCi diesel variants.
🔧 Transmission
Standard
Manual Transmission Gearbox:
5-speed Manual Transmission (IB5 or MTX75 depending on engine).
Optional
Automatic Transmission:
Optional 4-speed Automatic Transmission (often referred to as 4F27E or similar) on select petrol engine variants.
Features
Clutch Type:
Hydraulically operated single dry plate clutch.
Gear Ratios:
Specific gear ratios detailed within the manual for each transmission and engine combination.
Transmission Fluid
Manual Fluid Spec:
Manual Transmission Fluid (MTF) – Specific API GL-4 specification, viscosity grade like 75W-90 or 80W-90 typically required. Refer to manual for exact Ford specification (e.g., WSS-M2C200-C).
Automatic Fluid Spec:
Automatic Transmission Fluid (ATF) – Specific Mercon V or equivalent required. Refer to manual for exact Ford specification.
📐 Dimensions
Exterior
Length:
Approx. 3950-4000 mm (depending on body style - Hatchback).
Width:
Approx. 1650-1700 mm.
Height:
Approx. 1480-1500 mm.
Wheelbase:
Approx. 2480-2490 mm.
Cargo
Boot Capacity:
Approx. 270-295 liters (for 3-door and 5-door hatchback variants).
Weights
Curb Weight Range:
Approx. 1050 kg to 1250 kg (depending on engine, transmission, and equipment).
🛡️ Safety Features
Ratings
Euro Ncap Rating:
5 Stars (for models equipped with optional safety packs, generally for the 2008-2010 facelifted model).
Active Features
ABS:
Anti-lock Braking System (ABS) with Electronic Brake-force Distribution (EBD) typically standard or optional.
Esp:
Electronic Stability Programme (ESP) may be available on higher trim levels or as an option.
Traction Control:
Traction Control System (TCS) often integrated with ESP.
Passive Features
Airbags:
Front airbags for driver and passenger, side airbags, and curtain airbags available depending on trim level and market.
Seatbelts:
Pre-tensioning seatbelts with load limiters for front seats, ISOFIX child seat anchor points.
Body Structure:
Reinforced safety cell with crumple zones.
💡 Technology Features
Infotainment
Audio System:
Ford 4000/5000 series audio systems, often with CD player, radio, and auxiliary input. Higher trims may feature steering wheel audio controls and a more advanced display.
Connectivity:
Bluetooth connectivity for hands-free calling and music streaming was becoming more common on higher trims or as an option during this period.
Driver Assistance
Cruise Control:
Optional cruise control available on many models.
Parking Sensors:
Rear parking sensors were often an optional extra.
Lighting
Headlights:
Halogen headlights, with potential for front fog lamps as an option or on higher trims. Bi-halogen projector headlights might be present on sportier variants.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 10,000-15,000 miles (15,000-25,000 km) or 12 months, whichever comes first. Refer to manual for specific engine oil type and capacity.
Air Filter Replacement:
Generally recommended every 20,000-30,000 miles (30,000-50,000 km) or as per inspection.
Spark Plug Replacement:
Petrol engines: typically 40,000-60,000 miles (60,000-100,000 km) depending on plug type (standard vs. long-life).
Brake Fluid Change:
Typically every 2 years, regardless of mileage.
Fluid Specifications
Engine Oil Spec:
Ford WSS-M2C913-B or WSS-M2C913-C (for specific oils like Castrol Magnatec Professional A5 5W-30). Refer to manual for exact grade and capacity per engine.
Coolant Spec:
Ford Super Plus Premium Antifreeze/Coolant (Yellow) or equivalent, typically a 50/50 mix with distilled water. Ford specification WSS-M97B44-D.
Brake Fluid Spec:
DOT 4 Brake Fluid.
Known Issues
Common Failures 1:
Minor electrical gremlins (e.g., interior lighting, central locking), potential for worn suspension components (bushings, links) due to age and mileage, clutch wear on manual transmissions.
Common Failures 2:
Diesel engine specific issues can include glow plug failure, EGR valve clogging, or turbocharger issues on higher mileage units. Petrol engines may experience coil pack issues or catalytic converter problems.
Body Issues:
Rust on sills, wheel arches, and rear suspension components can be an issue in areas with heavy road salt usage.
📚 Vehicle History
Brand Heritage
Ford History:
Ford has a long and established history in automotive manufacturing, known for producing reliable and accessible vehicles for a wide range of consumers.
Model Evolution
Fiesta Lineage:
The Ford Fiesta is a globally recognized model, first introduced in 1976. This 2008-2010 model represents the Mark VI generation, which received significant updates and a facelift during its production run.
Production
Manufacturing Locations:
Primarily manufactured in Europe (e.g., Cologne, Germany; Valencia, Spain; Dagenham, UK) and potentially other global Ford assembly plants.
Production Period:
The Mark VI Fiesta was produced from 2001 to 2008, with the facelifted model (often referred to as Mk6.5 or Mk7 depending on region/definition) launched in 2005/2006 and continuing until 2008/2009 for some markets, with the next generation (Mk7/Mk8) beginning thereafter. The 2008-2010 designation for this manual likely covers the final years of the facelifted Mark VI or early transition models, depending on regional market introduction timelines.
🏆 Awards & Recognition
Recognitions
Euro Ncap Award:
Achieved a 5-star Euro NCAP safety rating for the facelifted version, demonstrating good occupant protection for its class.
Reliability Rankings:
Reliability ratings varied by specific engine and transmission combinations, as well as market. The manual assists in maintaining reliability through proper procedures.
Certifications
Emissions Standards:
Meets Euro 4 emissions standards for petrol and diesel engines, or potentially Euro 5 for later production models.
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