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Ford Figo 2010 Service Repair Manual

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🏷️ Basic Information Identification Make: Ford Model: Figo Year: 2010 Codes Platform Code: The Ford Figo (2010) is based on Ford's Global B Platform, also used by models like the Ford Fiesta. 👋 Introduction Market Position Segment: Subcompact car, primarily targeted at emerging markets. Target Demographic: Budget-conscious buyers, first-time car owners, urban commuters. Competitive Analysis Key Competitors 2010: Hyundai i10, Maruti Suzuki Swift, Chevrolet Spark, Volkswagen Polo. Key Features Design Philosophy: Bold and energetic 'Kinetic Design' language, shared with other contemporary Ford models. Value Proposition: Affordability, fuel efficiency, modern styling for its segment. 📋 Manual Details Coverage Areas Primary Coverage: Service, Repair, Maintenance Target Audience: Professional Technicians and DIY Mechanics with basic electrical and mechanical knowledge. Page Count Estimated Page Count: Comprehensive (specific page count not provided, but described as 'full' and covering factory service manual content). Manual Type Type: Service and Repair Manual Additional Description: Also described as a Factory Service Manual and Workshop Manual. Language Language: English Format File Format: PDF Delivery Method: Instant Download Software Requirements: Adobe PDF Reader, WinZip Compatibility: All Versions of Windows & Mac 📖 Manual Coverage Systems Covered Engine Mechanical: Engine construction, cylinder head, engine block, pistons, connecting rods, crankshaft, camshafts, timing system, lubrication system, cooling system, fuel system (mechanical aspects). Engine Electrical: Ignition system, starting system, charging system, engine control module (ECM) diagnostics, sensors, actuators. Transmission: Manual transmission (MT) operation, disassembly, assembly, maintenance, fluid specifications. (Automatic transmission coverage is not explicitly mentioned but may be included depending on regional variants). Drivetrain: Clutch system, driveshafts, differentials (if applicable). Suspension: Front and rear suspension components, shock absorbers, struts, springs, control arms, bushings, wheel alignment specifications. Steering: Steering system components, power steering system (if equipped), steering column, tie rods, steering rack/box. Brakes: Front and rear brake systems, disc brakes, drum brakes (if applicable), brake pads, rotors, calipers, master cylinder, brake lines, parking brake system, ABS system (if equipped). Wheels And Tires: Tire specifications, wheel torque specifications, wheel bearing maintenance. Exhaust System: Exhaust manifold, catalytic converter, mufflers, pipes, hangers. Fuel System: Fuel tank, fuel pump, fuel injectors, fuel lines, evaporative emission control system (EVAP). Cooling System: Radiator, thermostat, water pump, coolant hoses, cooling fan. Electrical System: Battery, alternator, starter motor, lighting system, wiring diagrams, fuses, relays, power windows, door locks, wipers, horn. Body And Frame: Body panels, doors, hood, trunk lid, interior trim, exterior trim, chassis structure. HVAC: Heating, Ventilation, and Air Conditioning system components, refrigerant, operation, and servicing. Procedures Included Maintenance: Routine maintenance checks, fluid changes (oil, coolant, brake fluid, transmission fluid), filter replacements, lubrication. Disassembly Assembly: Step-by-step instructions for disassembling and reassembling all major vehicle components and systems. Repair: Detailed repair procedures for all covered systems, including component replacement and adjustments. Troubleshooting: Diagnostic information, symptom-based troubleshooting guides, fault code explanations. Specifications: Critical torque specifications, fluid capacities, electrical specifications, dimensional data, clearances. Cleaning Reinstallation: Procedures for cleaning components before reinstallation and proper reassembly techniques. Technical Depth Depth: Comprehensive, covering fundamentals to advanced repair procedures. Detail Level: Step-by-step instructions, often mirroring factory technician knowledge. 📊 Manual Specifications File Format Quality: High-quality PDF with zoom in/out functionality. Printability: Full printable specifications. Binding Type Digital Binding: N/A (Digital Download) Paper Type Digital Paper: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Inline 4-cylinder, 16-valve, DOHC Displacement: 1388 cc (1.4 Liters) - Common for the 2010 model year. Bore X Stroke: Specific dimensions are available in the manual, typically around 73.7 mm x 80.0 mm for this engine. Performance Horsepower: Approximately 94 PS (93 hp; 69 kW) at 6000 rpm (for the 1.4L Duratec engine). Torque: Approximately 125 Nm (92 lb-ft) at 4000 rpm (for the 1.4L Duratec engine). Fuel System Induction: Multi-point Fuel Injection (MPI) Fuel Type: Unleaded Petrol (Gasoline) Engine Management ECU: Ford's electronic engine control unit (ECM) for fuel, ignition, and emissions management. 🔧 Transmission Standard Transmission Type: 5-speed Manual Transmission (MT) Optional Transmission Type: 4-speed Automatic Transmission (AT) - availability may vary by market and specific trim. Features Clutch Type: Hydraulically operated, single dry plate clutch. Fluid Specs Manual Transmission Fluid Type: API GL-4, SAE 75W-90 (Specific Ford part numbers or equivalents should be referenced in the manual). Automatic Transmission Fluid Type: Mercon V or equivalent (If AT is equipped). 📐 Dimensions Exterior Length: Approximately 3950 mm (155.5 inches) Width: Approximately 1650 mm (65.0 inches) Height: Approximately 1470 mm (57.9 inches) Wheelbase: Approximately 2450 mm (96.5 inches) Weights Curb Weight: Approximately 1000-1050 kg (2205-2315 lbs), depending on transmission and equipment. Gross Vehicle Weight Rating: GVWR varies by market, typically around 1400-1500 kg. 🛡️ Safety Features Ratings Global Ncap Rating: ASEAN NCAP: 4-star safety rating for adult occupant protection in certain configurations. Active Features ABS: Anti-lock Braking System (ABS) was an optional or standard feature depending on trim level and market. Ebd: Electronic Brakeforce Distribution (EBD) often paired with ABS. Passive Features Airbags: Driver...
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Ford Figo 2010 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Ford
Model:
Figo
Year:
2010
Codes
Platform Code:
The Ford Figo (2010) is based on Ford's Global B Platform, also used by models like the Ford Fiesta.
👋 Introduction
Market Position
Segment:
Subcompact car, primarily targeted at emerging markets.
Target Demographic:
Budget-conscious buyers, first-time car owners, urban commuters.
Competitive Analysis
Key Competitors 2010:
Hyundai i10, Maruti Suzuki Swift, Chevrolet Spark, Volkswagen Polo.
Key Features
Design Philosophy:
Bold and energetic 'Kinetic Design' language, shared with other contemporary Ford models.
Value Proposition:
Affordability, fuel efficiency, modern styling for its segment.
📋 Manual Details
Coverage Areas
Primary Coverage:
Service, Repair, Maintenance
Target Audience:
Professional Technicians and DIY Mechanics with basic electrical and mechanical knowledge.
Page Count
Estimated Page Count:
Comprehensive (specific page count not provided, but described as 'full' and covering factory service manual content).
Manual Type
Type:
Service and Repair Manual
Additional Description:
Also described as a Factory Service Manual and Workshop Manual.
Language
Language:
English
Format
File Format:
PDF
Delivery Method:
Instant Download
Software Requirements:
Adobe PDF Reader, WinZip
Compatibility:
All Versions of Windows & Mac
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine construction, cylinder head, engine block, pistons, connecting rods, crankshaft, camshafts, timing system, lubrication system, cooling system, fuel system (mechanical aspects).
Engine Electrical:
Ignition system, starting system, charging system, engine control module (ECM) diagnostics, sensors, actuators.
Transmission:
Manual transmission (MT) operation, disassembly, assembly, maintenance, fluid specifications. (Automatic transmission coverage is not explicitly mentioned but may be included depending on regional variants).
Drivetrain:
Clutch system, driveshafts, differentials (if applicable).
Suspension:
Front and rear suspension components, shock absorbers, struts, springs, control arms, bushings, wheel alignment specifications.
Steering:
Steering system components, power steering system (if equipped), steering column, tie rods, steering rack/box.
Brakes:
Front and rear brake systems, disc brakes, drum brakes (if applicable), brake pads, rotors, calipers, master cylinder, brake lines, parking brake system, ABS system (if equipped).
Wheels And Tires:
Tire specifications, wheel torque specifications, wheel bearing maintenance.
Exhaust System:
Exhaust manifold, catalytic converter, mufflers, pipes, hangers.
Fuel System:
Fuel tank, fuel pump, fuel injectors, fuel lines, evaporative emission control system (EVAP).
Cooling System:
Radiator, thermostat, water pump, coolant hoses, cooling fan.
Electrical System:
Battery, alternator, starter motor, lighting system, wiring diagrams, fuses, relays, power windows, door locks, wipers, horn.
Body And Frame:
Body panels, doors, hood, trunk lid, interior trim, exterior trim, chassis structure.
HVAC:
Heating, Ventilation, and Air Conditioning system components, refrigerant, operation, and servicing.
Procedures Included
Maintenance:
Routine maintenance checks, fluid changes (oil, coolant, brake fluid, transmission fluid), filter replacements, lubrication.
Disassembly Assembly:
Step-by-step instructions for disassembling and reassembling all major vehicle components and systems.
Repair:
Detailed repair procedures for all covered systems, including component replacement and adjustments.
Troubleshooting:
Diagnostic information, symptom-based troubleshooting guides, fault code explanations.
Specifications:
Critical torque specifications, fluid capacities, electrical specifications, dimensional data, clearances.
Cleaning Reinstallation:
Procedures for cleaning components before reinstallation and proper reassembly techniques.
Technical Depth
Depth:
Comprehensive, covering fundamentals to advanced repair procedures.
Detail Level:
Step-by-step instructions, often mirroring factory technician knowledge.
📊 Manual Specifications
File Format
Quality:
High-quality PDF with zoom in/out functionality.
Printability:
Full printable specifications.
Binding Type
Digital Binding:
N/A (Digital Download)
Paper Type
Digital Paper:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline 4-cylinder, 16-valve, DOHC
Displacement:
1388 cc (1.4 Liters) - Common for the 2010 model year.
Bore X Stroke:
Specific dimensions are available in the manual, typically around 73.7 mm x 80.0 mm for this engine.
Performance
Horsepower:
Approximately 94 PS (93 hp; 69 kW) at 6000 rpm (for the 1.4L Duratec engine).
Torque:
Approximately 125 Nm (92 lb-ft) at 4000 rpm (for the 1.4L Duratec engine).
Fuel System
Induction:
Multi-point Fuel Injection (MPI)
Fuel Type:
Unleaded Petrol (Gasoline)
Engine Management
ECU:
Ford's electronic engine control unit (ECM) for fuel, ignition, and emissions management.
🔧 Transmission
Standard
Transmission Type:
5-speed Manual Transmission (MT)
Optional
Transmission Type:
4-speed Automatic Transmission (AT) - availability may vary by market and specific trim.
Features
Clutch Type:
Hydraulically operated, single dry plate clutch.
Fluid Specs
Manual Transmission Fluid Type:
API GL-4, SAE 75W-90 (Specific Ford part numbers or equivalents should be referenced in the manual).
Automatic Transmission Fluid Type:
Mercon V or equivalent (If AT is equipped).
📐 Dimensions
Exterior
Length:
Approximately 3950 mm (155.5 inches)
Width:
Approximately 1650 mm (65.0 inches)
Height:
Approximately 1470 mm (57.9 inches)
Wheelbase:
Approximately 2450 mm (96.5 inches)
Weights
Curb Weight:
Approximately 1000-1050 kg (2205-2315 lbs), depending on transmission and equipment.
Gross Vehicle Weight Rating:
GVWR varies by market, typically around 1400-1500 kg.
🛡️ Safety Features
Ratings
Global Ncap Rating:
ASEAN NCAP: 4-star safety rating for adult occupant protection in certain configurations.
Active Features
ABS:
Anti-lock Braking System (ABS) was an optional or standard feature depending on trim level and market.
Ebd:
Electronic Brakeforce Distribution (EBD) often paired with ABS.
Passive Features
Airbags:
Driver and front passenger airbags were standard or optional.
Seatbelts:
Pre-tensioned front seatbelts with load limiters.
Child Seat Anchors:
ISOFIX child seat anchor points available on certain models/trims.
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM stereo with CD player and auxiliary input (MP3 compatible) was common. Higher trims might have Bluetooth connectivity.
Driver Assistance
Parking Aids:
Rear parking sensors were available as an option on higher trims.
Connectivity
Bluetooth:
Optional Bluetooth hands-free calling and audio streaming, often part of accessory packages or higher trims.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000 km or 6 months, whichever comes first. Refer to manual for precise interval based on driving conditions.
Air Filter Replacement:
Recommended every 20,000 km or as per manual's inspection schedule.
Spark Plug Replacement:
Typically every 40,000 km for standard spark plugs, or longer for iridium/platinum plugs (if fitted).
Fluid Specifications
Engine Oil Type:
API SN/SP or ACEA A3/B4, SAE 5W-30 or 5W-40. (Specific Ford WSS-M2C specifications should be confirmed in the manual).
Coolant Type:
Ethylene glycol-based coolant, typically a long-life coolant (e.g., Ford Super Plus Premium or equivalent).
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid.
Known Issues
Common Wear Items:
Clutch wear, suspension bushings, brake pads/rotors, tie rod ends.
Electrical Quirks:
Occasional issues with power window regulators or central locking mechanisms reported in some units.
Engine Performance Notes:
The 1.4L engine is known for reliability but can be susceptible to carbon buildup in the intake manifold with prolonged city driving.
📚 Vehicle History
Brand Heritage
Ford Heritage:
Ford Motor Company, a global automotive manufacturer with a long history of producing reliable and accessible vehicles.
Model Evolution
Figo Introduction:
The Ford Figo was first introduced in India in March 2010 as a B-segment hatchback, specifically designed for emerging markets. It leveraged the platform of the European Ford Fiesta Mk6 but was re-engineered for local conditions and cost-effectiveness.
Production
Manufacturing Locations:
Primarily manufactured in India (Chennai) and later in other Ford plants in emerging markets like South Africa.
🏆 Awards & Recognition
Recognitions
Indian Car Of The Year:
Was awarded 'Indian Car of the Year 2011' by ET Auto.
Ratings
Safety Ratings General:
Received generally positive safety ratings for its segment, with specific certifications like ASEAN NCAP highlighting its structural integrity.
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