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Ford FIVE HUNDRED 2007 Service Repair Manual

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🏷️ Basic Information Identification Make: Ford Model: Five Hundred Year: 2007 Generation Generation: First Generation (DE1) Codes Platform: Ford CD3 Platform 👋 Introduction Market Position Segment: Full-size Sedan Competitive Analysis Key Competitors: Buick LaCrosse, Toyota Avalon, Chevrolet Impala, Chrysler 300 Key Features Design Philosophy: Designed as a comfortable, spacious, and modern American sedan, later evolving into the Taurus. 📋 Manual Details Coverage Areas Primary Coverage: North America Page Count Estimated Page Count: 1500-2500 (typical for a comprehensive service manual of this era) Manual Type Manual Type: Service and Repair Manual Language Language: English Format Format: PDF (Digital Download) 📖 Manual Coverage Systems Covered Powertrain: Engine, Clutch, Gearbox (Transmission), Propeller Shafts, Rear Axles, Front Axle Suspension Steering Brakes: Front and Rear Suspensions, Steering System, Brakes Body Chassis Electrical: Bodywork and Chassis Frame, Electric/Electronic System, Heat and Air Conditioning Procedures Included Maintenance: Routine maintenance, fluid checks and changes, filter replacements, inspections Diagnostics Troubleshooting: System diagnostics, fault finding, error code interpretation, common issue resolution Repair Rebuild: Component removal and installation, detailed repair procedures, system rebuilds Wiring Schematics: Electrical system diagrams, component wiring, troubleshooting by circuit Technical Depth Depth: Comprehensive (covering basic maintenance to advanced diagnostics and repairs) 📊 Manual Specifications File Format File Type: PDF Print Quality Printability: High-quality, printable pages Binding Type Binding: N/A (Digital Format) Paper Type Paper Type: N/A (Digital Format) Software Compatibility Reader Recommendation: Adobe PDF Reader recommended for optimal display Device Compatibility: Compatible with all Windows Operating Systems, smartphones, and tablets supporting PDF ⚙️ Engine Specifications Primary Engine Engine Code: 3.5L Duratec 35 V6 (SAS) Performance Horsepower: 263 hp @ 6250 rpm Torque: 249 lb-ft @ 4500 rpm Fuel System Fuel Delivery: Sequential Electronic Fuel Injection (SEFI) Engine Construction Block Material: Aluminum Alloy Cylinder Head Material: Aluminum Alloy Timing Valve Train: Dual Overhead Camshafts (DOHC), 4 valves per cylinder, Variable Camshaft Timing (VCT) Cooling System Coolant Type: Ford Gold Coolant (Orange) - Meets WSS-M97B44-D specification Oil System Oil Type: SAE 5W-20 (API SG, SH, SJ, SL, SM or ILSAC GF-2, GF-3, GF-4) Oil Capacity With Filter: 6.0 US quarts (5.7 liters) Ignition System Spark Plugs: Motorcraft Platinum (e.g., SP-515) 🔧 Transmission Standard Transmission Type: 6-speed Automatic Transaxle Transmission Code: 6F50 Optional Transmission Type: All-Wheel Drive (AWD) - Typically paired with the 6-speed automatic Features Shifing Modes: SelectShift Automatic with manual override capability Fluid Specifications Transmission Fluid Type: Mercon LV (Ford XT-10 DLV or equivalent) Transmission Fluid Capacity: Approx. 9.0-9.5 US quarts (8.5-9.0 liters) for refill 📐 Dimensions Exterior Length: 200.5 inches (5093 mm) Width: 74.4 inches (1890 mm) Height: 57.9 inches (1471 mm) Wheelbase: 112.7 inches (2863 mm) Weights Curb Weight FWD: 3,748 lbs (1700 kg) Curb Weight AWD: 3,917 lbs (1777 kg) Cargo Trunk Volume: 16.2 cu ft (459 liters) 🛡️ Safety Features Ratings NHTSA Frontal Driver: 5-Star NHTSA Frontal Passenger: 5-Star IIHS Frontal Offset: Good Active Features ABS: Standard Traction Control: Standard Electronic Stability Control: Standard (AdvanceTrac) Passive Features Airbags Front: Dual-stage front airbags Airbags Side: Front side-impact airbags, Side curtain airbags (front and rear) 💡 Technology Features Infotainment Available Audio Systems: Ford's Audiophile sound system, Sirius satellite radio (optional) Navigation System: Optional DVD-based navigation system Driver Assistance Cruise Control: Standard Connectivity Phone Integration: Optional Ford Voice Command and Sync system (though Sync was less common in 2007 than later years). 🔧 Maintenance Service Intervals Oil Change Interval: Every 5,000 to 7,500 miles (or 6-12 months) under normal driving conditions. Consult manual for severe service. Air Filter Replacement: Check every 15,000 miles, replace as needed. Replace every 30,000 miles if driving in dusty conditions. Transmission Fluid Change: Recommended every 60,000 to 100,000 miles, depending on usage. Check manual for specific intervals. Fluid Specifications Brake Fluid Type: DOT 3 (Ford specification WSS-M6C62-A) Power Steering Fluid Type: Mercon V (Ford XT-5Q or equivalent) Known Issues Common Complaints: CVT transmission issues (on earlier models, though this manual covers the 6-speed auto), suspension component wear, interior material durability. Engine Common Issues: Timing chain guides and tensioners, occasional oil leaks from valve covers. 📚 Vehicle History Brand Heritage Ford Sedan Legacy: Follows Ford's long history of large American sedans, aiming to recapture market share. Model Evolution Predecessor: Ford Crown Victoria (for size segment, though different platform). Successor: Rebadged and updated as the Ford Taurus starting in 2008. Production Manufacturing Location: Chicago Assembly Plant, Chicago, Illinois, USA Production Years: 2004 (as 2005 model) to 2007 🏆 Awards & Recognition Recognitions Consumer Reports Rating: Varies by year and specific testing; generally mid-pack for reliability in its class. IIHS Top Safety Pick: Achieved Good ratings in frontal and side impact tests, contributing to its safety reputation.
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Ford FIVE HUNDRED 2007 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Ford
Model:
Five Hundred
Year:
2007
Generation
Generation:
First Generation (DE1)
Codes
Platform:
Ford CD3 Platform
👋 Introduction
Market Position
Segment:
Full-size Sedan
Competitive Analysis
Key Competitors:
Buick LaCrosse, Toyota Avalon, Chevrolet Impala, Chrysler 300
Key Features
Design Philosophy:
Designed as a comfortable, spacious, and modern American sedan, later evolving into the Taurus.
📋 Manual Details
Coverage Areas
Primary Coverage:
North America
Page Count
Estimated Page Count:
1500-2500 (typical for a comprehensive service manual of this era)
Manual Type
Manual Type:
Service and Repair Manual
Language
Language:
English
Format
Format:
PDF (Digital Download)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine, Clutch, Gearbox (Transmission), Propeller Shafts, Rear Axles, Front Axle
Suspension Steering Brakes:
Front and Rear Suspensions, Steering System, Brakes
Body Chassis Electrical:
Bodywork and Chassis Frame, Electric/Electronic System, Heat and Air Conditioning
Procedures Included
Maintenance:
Routine maintenance, fluid checks and changes, filter replacements, inspections
Diagnostics Troubleshooting:
System diagnostics, fault finding, error code interpretation, common issue resolution
Repair Rebuild:
Component removal and installation, detailed repair procedures, system rebuilds
Wiring Schematics:
Electrical system diagrams, component wiring, troubleshooting by circuit
Technical Depth
Depth:
Comprehensive (covering basic maintenance to advanced diagnostics and repairs)
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Printability:
High-quality, printable pages
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper Type:
N/A (Digital Format)
Software Compatibility
Reader Recommendation:
Adobe PDF Reader recommended for optimal display
Device Compatibility:
Compatible with all Windows Operating Systems, smartphones, and tablets supporting PDF
⚙️ Engine Specifications
Primary Engine
Engine Code:
3.5L Duratec 35 V6 (SAS)
Performance
Horsepower:
263 hp @ 6250 rpm
Torque:
249 lb-ft @ 4500 rpm
Fuel System
Fuel Delivery:
Sequential Electronic Fuel Injection (SEFI)
Engine Construction
Block Material:
Aluminum Alloy
Cylinder Head Material:
Aluminum Alloy
Timing
Valve Train:
Dual Overhead Camshafts (DOHC), 4 valves per cylinder, Variable Camshaft Timing (VCT)
Cooling System
Coolant Type:
Ford Gold Coolant (Orange) - Meets WSS-M97B44-D specification
Oil System
Oil Type:
SAE 5W-20 (API SG, SH, SJ, SL, SM or ILSAC GF-2, GF-3, GF-4)
Oil Capacity With Filter:
6.0 US quarts (5.7 liters)
Ignition System
Spark Plugs:
Motorcraft Platinum (e.g., SP-515)
🔧 Transmission
Standard Transmission
Type:
6-speed Automatic Transaxle
Transmission Code:
6F50
Optional Transmission
Type:
All-Wheel Drive (AWD) - Typically paired with the 6-speed automatic
Features
Shifing Modes:
SelectShift Automatic with manual override capability
Fluid Specifications
Transmission Fluid Type:
Mercon LV (Ford XT-10 DLV or equivalent)
Transmission Fluid Capacity:
Approx. 9.0-9.5 US quarts (8.5-9.0 liters) for refill
📐 Dimensions
Exterior
Length:
200.5 inches (5093 mm)
Width:
74.4 inches (1890 mm)
Height:
57.9 inches (1471 mm)
Wheelbase:
112.7 inches (2863 mm)
Weights
Curb Weight FWD:
3,748 lbs (1700 kg)
Curb Weight AWD:
3,917 lbs (1777 kg)
Cargo
Trunk Volume:
16.2 cu ft (459 liters)
🛡️ Safety Features
Ratings
NHTSA Frontal Driver:
5-Star
NHTSA Frontal Passenger:
5-Star
IIHS Frontal Offset:
Good
Active Features
ABS:
Standard
Traction Control:
Standard
Electronic Stability Control:
Standard (AdvanceTrac)
Passive Features
Airbags Front:
Dual-stage front airbags
Airbags Side:
Front side-impact airbags, Side curtain airbags (front and rear)
💡 Technology Features
Infotainment
Available Audio Systems:
Ford's Audiophile sound system, Sirius satellite radio (optional)
Navigation System:
Optional DVD-based navigation system
Driver Assistance
Cruise Control:
Standard
Connectivity
Phone Integration:
Optional Ford Voice Command and Sync system (though Sync was less common in 2007 than later years).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 to 7,500 miles (or 6-12 months) under normal driving conditions. Consult manual for severe service.
Air Filter Replacement:
Check every 15,000 miles, replace as needed. Replace every 30,000 miles if driving in dusty conditions.
Transmission Fluid Change:
Recommended every 60,000 to 100,000 miles, depending on usage. Check manual for specific intervals.
Fluid Specifications
Brake Fluid Type:
DOT 3 (Ford specification WSS-M6C62-A)
Power Steering Fluid Type:
Mercon V (Ford XT-5Q or equivalent)
Known Issues
Common Complaints:
CVT transmission issues (on earlier models, though this manual covers the 6-speed auto), suspension component wear, interior material durability.
Engine Common Issues:
Timing chain guides and tensioners, occasional oil leaks from valve covers.
📚 Vehicle History
Brand Heritage
Ford Sedan Legacy:
Follows Ford's long history of large American sedans, aiming to recapture market share.
Model Evolution
Predecessor:
Ford Crown Victoria (for size segment, though different platform).
Successor:
Rebadged and updated as the Ford Taurus starting in 2008.
Production
Manufacturing Location:
Chicago Assembly Plant, Chicago, Illinois, USA
Production Years:
2004 (as 2005 model) to 2007
🏆 Awards & Recognition
Recognitions
Consumer Reports Rating:
Varies by year and specific testing; generally mid-pack for reliability in its class.
IIHS Top Safety Pick:
Achieved Good ratings in frontal and side impact tests, contributing to its safety reputation.
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