Ford Five Hundred 2005-2007 Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: Ford Model: Five Hundred Model Years: 2005, 2006, 2007 Codes Platform: Ford CD3 Platform 👋 Introduction Market Position Target Audience: Do-it-yourselfers (DIYers) and experienced mechanics Value Proposition: Inexpensive way to keep vehicle working properly, comprehensive repair and service source Key Features Instruction Format: Numbered instructions, detailed substeps, notes, cautions, and warnings Illustration Support: Hundreds of photos, drawings, illustrations, enlarged insets Navigation: Numbered table of contents for quick information retrieval Delivery Method Delivery: Instant download upon purchase, no shipping delays 📋 Manual Details Coverage Areas Model Coverage: All Ford Five Hundred styles (SE, SEL, Limited) Page Count Estimated Pages: Hundreds (specific count not provided, but extensive) Manual Type Type: Workshop Service Repair Manual (Official Factory) Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Powertrain: Engine, Transmission, Drivetrain Chassis: Suspension, Steering, Brakes, Wheels, Tires Body: Exterior, Interior, Body Panels, Glass, Upholstery Electrical: Wiring Diagrams, Lighting, Audio System, HVAC Controls, Power Accessories HVAC: Heating, Ventilation, Air Conditioning Systems Diagnostics: Troubleshooting, DTC (Diagnostic Trouble Code) interpretation Procedures Included Maintenance: Scheduled maintenance, Fluid changes, Filter replacements, Inspections Repair: Engine mechanical repairs, Transmission overhaul, Brake component replacement, Suspension component replacement, Electrical component repair/replacement Troubleshooting: Step-by-step diagnostic procedures for common and complex issues Rebuild: Detailed procedures for complete disassembly and reassembly of major components Technical Depth Depth: Comprehensive, covering basic maintenance to advanced diagnostics and complete component overhauls Detail Level: Step-by-step instructions with hundreds of photos, illustrations, and diagrams Electrical Detail: Detailed wiring diagrams, troubleshooting combined with electrical service procedures 📊 Manual Specifications File Format Format: PDF Compatibility: All PC based Windows operating systems and Mac Print Quality Printability: Printable without restriction, entire manual or specific pages Binding Type Binding: Digital (Downloadable, can be burned to CD-ROM) Paper Type Paper Type: N/A (Digital file) Requirements Software: Adobe PDF Reader ⚙️ Engine Specifications Primary Engine Engine Type: 3.0L Duratec 30 V6 Performance Horsepower: 203 hp @ 6000 rpm (approximate) Torque: 207 lb-ft @ 4000 rpm (approximate) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Engine Code Engine Code: 3020cc V6 Displacement Displacement: 3.0 Liters (3020 cc) Valvetrain Valvetrain Configuration: DOHC (Dual Overhead Camshafts), 4 valves per cylinder 🔧 Transmission Standard Transmission Type: Continuously Variable Transmission (CVT) - Audi 01J variant Optional Optional Transmission: 6-speed Automatic (TR-60SN) - Available on AWD models later in production Features Cvtsport Mode: Yes (simulates stepped gears) Fluid Specifications Cvt Fluid Type: Mercon C/VTF (Continuously Variable Transmission Fluid) - Refer to manual for specific OEM part number 📐 Dimensions Exterior Length: 200.9 inches (approximate) Width: 74.9 inches (approximate) Height: 57.7 inches (approximate) Wheelbase Wheelbase: 114.5 inches (approximate) Weights Curb Weight: 3,600 - 3,900 lbs (depending on configuration, approximate) 🛡️ Safety Features Ratings NHTSA Front Crash Test Rating: Five Stars (for driver and passenger, 2006 model) IIHS Top Safety Pick: Yes (for 2006 model) Active Features ABS: Standard Anti-lock Braking System (ABS) Traction Control: Standard Traction Control System (TCS) Electronic Stability Control: Standard (AdvanceTrac) from 2006 onwards Passive Features Airbags: Front airbags, Front side-impact airbags, Side curtain airbags (optional/standard depending on trim/year) 💡 Technology Features Infotainment Audio System: Ford Premium Sound System, optional AM/FM/CD/MP3 player with Sirius Satellite Radio capability. Climate Control: Manual or Automatic Climate Control systems, depending on trim level. Driver Assistance Cruise Control: Standard electronic cruise control. Connectivity Keyless Entry: Standard or optional keyless entry system. 🔧 Maintenance Service Intervals Oil Change Interval: Every 5,000 miles or 6 months (severe duty) / 7,500 miles or 12 months (normal duty) - Check manual for exact recommendations. Engine Air Filter: Inspect every 15,000 miles, replace as needed or every 30,000 miles. Cabin Air Filter: Inspect every 15,000 miles, replace as needed or every 20,000 miles. Spark Plugs: Replace at 100,000 miles (OEM recommended iridium plugs). Fluid Specifications Engine Oil Type: SAE 5W-20 (Synthetic blend or full synthetic recommended) Engine Oil Capacity: 6.0 quarts (with filter) Coolant Type: Ford specified Orange Coolant (G) or equivalent - Typically a 50/50 mix of concentrated coolant and distilled water. Brake Fluid Type: DOT 3 Power Steering Fluid Type: Mercon V or Mercon LV (Check manual for specific application) Known Issues Transmission Issues: Early CVT models can experience torque converter shudder or failure. Regular fluid changes are critical. Suspension Wear: Front suspension components (e.g., control arm bushings, sway bar links) may wear over time. Powertrain Control Module Issues: Some models may experience PCM-related issues or software glitches, often addressed by dealer updates. 📚 Vehicle History Brand Heritage Ford Sedan Lineage: Succeeded models like the Ford Taurus and Crown Victoria, representing Ford's re-entry into the full-size sedan market with a modern platform. Model Evolution First Generation: The Ford Five Hundred was introduced for the 2005 model year as an all-new full-size sedan. Facelift Refresh: Received minor updates for 2006 and 2007, including the addition of standard Electronic Stability Control from 2006....