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Ford Flex Complete Workshop Service Repair Manual 2018

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🏷️ Basic Information Identification Make: Ford Model: Flex Year: 2018 Generation Generation Identifier: Second Generation (2013–2019) Codes Platform: D4 Platform 👋 Introduction Market Position Positioning: The Ford Flex is a unique crossover SUV that offered a blend of minivan practicality with SUV styling and a more car-like driving experience. Positioned as a family-oriented vehicle with a distinctive design. Competitive Analysis Competitors: Competed against other large three-row SUVs and crossovers such as the Chevrolet Traverse, Buick Enclave, Dodge Durango, and Toyota Highlander. Its distinct styling set it apart. Key Features Features: Spacious interior, comfortable ride, available All-Wheel Drive, powerful V6 engine options, distinctive styling, available panoramic sunroof. 📋 Manual Details Coverage Areas Coverage Scope: All models, engines, trims, and transmission types for the 2018 Ford Flex. Page Count Estimated Page Count: Extensive (Typical comprehensive workshop manuals range from 1,000 to 3,000+ pages) Manual Type Type: Complete Workshop Service Repair Manual Language Language: English Format Format: Downloadable Digital Format (PDF) 📖 Manual Coverage Systems Covered Engine: Engine mechanical (including disassembly, inspection, assembly), engine electrical, fuel system, cooling system, lubrication system, exhaust system, engine performance diagnostics, emission controls. Transmission: Automatic transmission (6F50/6F55), transmission control module (TCM), torque converter, gearbox repair, fluid specifications, diagnostic procedures. Drivetrain: Front-wheel drive (FWD), All-wheel drive (AWD) system, differentials, driveshafts, CV joints, hub bearings. Suspension: Front and rear suspension components, shock absorbers, struts, coil springs, control arms, bushings, wheel alignment specifications. Brakes: Brake system diagnostics, front and rear brake pads and rotors, brake calipers, brake lines, ABS system, electronic brake force distribution (EBD), parking brake. Steering: Power steering system, steering rack, power steering pump, steering column, alignment. Electrical System: Battery, charging system, starter motor, ignition system, lighting systems (headlights, taillights, interior lights), wiring diagrams, fuses, relays, body control modules (BCM). HVAC: Heating, ventilation, and air conditioning (HVAC) system, A/C compressor, refrigerant, blower motor, climate control module, cabin air filter. Body And Chassis: Body panels, doors, hood, liftgate, glass, interior trim, chassis components, rust prevention, corrosion protection. Safety Systems: Airbag system (SRS), seat belts, anti-lock braking system (ABS), traction control system (TCS), electronic stability control (ESC). Procedures Included Maintenance: Oil changes, filter replacements (oil, air, cabin), spark plug replacement, fluid checks and top-offs, tire rotation and pressure checks, battery maintenance. Troubleshooting: Diagnostic Trouble Codes (DTCs), symptom-based troubleshooting guides for all major systems, electrical troubleshooting using wiring diagrams. Repair: Engine component replacement (e.g., alternator, starter, water pump), brake pad and rotor replacement, suspension component replacement, fuel injector service, exhaust system repair, sensor replacement. Installation: Component installation and replacement procedures for all major systems. Technical Depth Depth: Comprehensive from basic maintenance to complete engine and transmission rebuilds, including detailed diagnostics and electrical schematics. 📊 Manual Specifications File Format Format: PDF Compatibility: Compatible with all PC & MAC computers, tablets, and mobile phones. Requires Adobe Reader (free download). Print Quality Quality: High quality, printable pages, allowing users to print specific sections or the entire manual. Binding Type Binding: Not applicable (Digital Download) Paper Type Paper: Not applicable (Digital Download) ⚙️ Engine Specifications Primary Engine Engine 1: 3.5L Ti-VCT V6 (Naturally Aspirated) Engine 1 Power: 287 hp @ 6500 rpm Engine 1 Torque: 254 lb-ft @ 4000 rpm Engine 2: 3.5L EcoBoost V6 (Twin-Turbocharged) Engine 2 Power: 365 hp @ 5500 rpm Engine 2 Torque: 350 lb-ft @ 1500-5250 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) for both engines. Performance Compression Ratio 3.5L: 10.8:1 (Ti-VCT), 10.0:1 (EcoBoost) Bore X Stroke 3.5L: 3.74 in x 3.27 in (95.0 mm x 83.1 mm) Engine Management: Ford's Powertrain Control Module (PCM) with diagnostic capabilities. 🔧 Transmission Standard Transmission Type: 6-speed SelectShift Automatic Transmission (6F50 for FWD, 6F55 for AWD) Optional Optional Transmission: All-wheel drive (AWD) system was optional on most trims. Features Selectshift Feature: Allows manual shifting via paddle shifters or gear selector. Transmission Fluid: MERCON LV Automatic Transmission Fluid (ATF) 📐 Dimensions Exterior Length: 201.7 inches (5123 mm) Width: 78.2 inches (1986 mm) Height: 68.0 inches (1727 mm) Wheelbase: 117.9 inches (3000 mm) Ground Clearance: Approximately 6.8 inches (173 mm) Cargo Cargo Volume Behind 3Rd Row: 20.0 cubic feet (566 L) Cargo Volume Behind 2Nd Row: 43.2 cubic feet (1223 L) Cargo Volume Behind 1St Row: 83.2 cubic feet (2356 L) Weights Curb Weight FWD 3.5L: 4,366 lbs (1980 kg) Curb Weight AWD Ecoboost: 4,716 lbs (2139 kg) Towing Capacity: Up to 5,000 lbs (2268 kg) when properly equipped with the Class III Trailer Tow Package. 🛡️ Safety Features Ratings NHTSA Overall Rating: Typically 5-Star Overall Safety Rating from NHTSA (variations may exist). IIHS Rating: Good ratings in most IIHS crashworthiness tests (Top Safety Pick designations achieved in prior years). Active Features Active Safety Features: Anti-lock Braking System (ABS), Traction Control System (TCS), Electronic Stability Control (ESC), available Blind Spot Information System (BLIS), available Rear Cross-Traffic Alert, available Adaptive Cruise Control, available Lane Departure...
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Ford Flex Complete Workshop Service Repair Manual 2018
🏷️ Basic Information
Identification
Make:
Ford
Model:
Flex
Year:
2018
Generation
Generation Identifier:
Second Generation (2013–2019)
Codes
Platform:
D4 Platform
👋 Introduction
Market Position
Positioning:
The Ford Flex is a unique crossover SUV that offered a blend of minivan practicality with SUV styling and a more car-like driving experience. Positioned as a family-oriented vehicle with a distinctive design.
Competitive Analysis
Competitors:
Competed against other large three-row SUVs and crossovers such as the Chevrolet Traverse, Buick Enclave, Dodge Durango, and Toyota Highlander. Its distinct styling set it apart.
Key Features
Features:
Spacious interior, comfortable ride, available All-Wheel Drive, powerful V6 engine options, distinctive styling, available panoramic sunroof.
📋 Manual Details
Coverage Areas
Coverage Scope:
All models, engines, trims, and transmission types for the 2018 Ford Flex.
Page Count
Estimated Page Count:
Extensive (Typical comprehensive workshop manuals range from 1,000 to 3,000+ pages)
Manual Type
Type:
Complete Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Downloadable Digital Format (PDF)
📖 Manual Coverage
Systems Covered
Engine:
Engine mechanical (including disassembly, inspection, assembly), engine electrical, fuel system, cooling system, lubrication system, exhaust system, engine performance diagnostics, emission controls.
Transmission:
Automatic transmission (6F50/6F55), transmission control module (TCM), torque converter, gearbox repair, fluid specifications, diagnostic procedures.
Drivetrain:
Front-wheel drive (FWD), All-wheel drive (AWD) system, differentials, driveshafts, CV joints, hub bearings.
Suspension:
Front and rear suspension components, shock absorbers, struts, coil springs, control arms, bushings, wheel alignment specifications.
Brakes:
Brake system diagnostics, front and rear brake pads and rotors, brake calipers, brake lines, ABS system, electronic brake force distribution (EBD), parking brake.
Steering:
Power steering system, steering rack, power steering pump, steering column, alignment.
Electrical System:
Battery, charging system, starter motor, ignition system, lighting systems (headlights, taillights, interior lights), wiring diagrams, fuses, relays, body control modules (BCM).
HVAC:
Heating, ventilation, and air conditioning (HVAC) system, A/C compressor, refrigerant, blower motor, climate control module, cabin air filter.
Body And Chassis:
Body panels, doors, hood, liftgate, glass, interior trim, chassis components, rust prevention, corrosion protection.
Safety Systems:
Airbag system (SRS), seat belts, anti-lock braking system (ABS), traction control system (TCS), electronic stability control (ESC).
Procedures Included
Maintenance:
Oil changes, filter replacements (oil, air, cabin), spark plug replacement, fluid checks and top-offs, tire rotation and pressure checks, battery maintenance.
Troubleshooting:
Diagnostic Trouble Codes (DTCs), symptom-based troubleshooting guides for all major systems, electrical troubleshooting using wiring diagrams.
Repair:
Engine component replacement (e.g., alternator, starter, water pump), brake pad and rotor replacement, suspension component replacement, fuel injector service, exhaust system repair, sensor replacement.
Installation:
Component installation and replacement procedures for all major systems.
Technical Depth
Depth:
Comprehensive from basic maintenance to complete engine and transmission rebuilds, including detailed diagnostics and electrical schematics.
📊 Manual Specifications
File Format
Format:
PDF
Compatibility:
Compatible with all PC & MAC computers, tablets, and mobile phones. Requires Adobe Reader (free download).
Print Quality
Quality:
High quality, printable pages, allowing users to print specific sections or the entire manual.
Binding Type
Binding:
Not applicable (Digital Download)
Paper Type
Paper:
Not applicable (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine 1:
3.5L Ti-VCT V6 (Naturally Aspirated)
Engine 1 Power:
287 hp @ 6500 rpm
Engine 1 Torque:
254 lb-ft @ 4000 rpm
Engine 2:
3.5L EcoBoost V6 (Twin-Turbocharged)
Engine 2 Power:
365 hp @ 5500 rpm
Engine 2 Torque:
350 lb-ft @ 1500-5250 rpm
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) for both engines.
Performance
Compression Ratio 3.5L:
10.8:1 (Ti-VCT), 10.0:1 (EcoBoost)
Bore X Stroke 3.5L:
3.74 in x 3.27 in (95.0 mm x 83.1 mm)
Engine Management:
Ford's Powertrain Control Module (PCM) with diagnostic capabilities.
🔧 Transmission
Standard
Transmission Type:
6-speed SelectShift Automatic Transmission (6F50 for FWD, 6F55 for AWD)
Optional
Optional Transmission:
All-wheel drive (AWD) system was optional on most trims.
Features
Selectshift Feature:
Allows manual shifting via paddle shifters or gear selector.
Transmission Fluid:
MERCON LV Automatic Transmission Fluid (ATF)
📐 Dimensions
Exterior
Length:
201.7 inches (5123 mm)
Width:
78.2 inches (1986 mm)
Height:
68.0 inches (1727 mm)
Wheelbase:
117.9 inches (3000 mm)
Ground Clearance:
Approximately 6.8 inches (173 mm)
Cargo
Cargo Volume Behind 3Rd Row:
20.0 cubic feet (566 L)
Cargo Volume Behind 2Nd Row:
43.2 cubic feet (1223 L)
Cargo Volume Behind 1St Row:
83.2 cubic feet (2356 L)
Weights
Curb Weight FWD 3.5L:
4,366 lbs (1980 kg)
Curb Weight AWD Ecoboost:
4,716 lbs (2139 kg)
Towing Capacity:
Up to 5,000 lbs (2268 kg) when properly equipped with the Class III Trailer Tow Package.
🛡️ Safety Features
Ratings
NHTSA Overall Rating:
Typically 5-Star Overall Safety Rating from NHTSA (variations may exist).
IIHS Rating:
Good ratings in most IIHS crashworthiness tests (Top Safety Pick designations achieved in prior years).
Active Features
Active Safety Features:
Anti-lock Braking System (ABS), Traction Control System (TCS), Electronic Stability Control (ESC), available Blind Spot Information System (BLIS), available Rear Cross-Traffic Alert, available Adaptive Cruise Control, available Lane Departure Warning.
Passive Features
Passive Safety Features:
Driver and front passenger airbags, front side-impact airbags, Safety Canopy System (rollover protection for all three rows), height-adjustable seat belts, LATCH (Lower Anchors and Tethers for Children) system.
💡 Technology Features
Infotainment
Infotainment System:
SYNC 3 infotainment system with touchscreen display (typically 8-inch), voice recognition, Bluetooth connectivity, Apple CarPlay, and Android Auto.
Driver Assistance
Driver Assistance Features:
Available: Blind Spot Information System (BLIS), Rear Cross-Traffic Alert, Adaptive Cruise Control, Forward Collision Warning, Lane Departure Warning, rearview camera, front and rear parking sensors.
Connectivity
Connectivity Options:
USB ports, SD card slot, available SiriusXM Satellite Radio, Wi-Fi hotspot capability (with compatible modem).
🔧 Maintenance
Service Intervals
Oil Change Interval:
10,000 miles (16,000 km) or 12 months, whichever comes first, under normal driving conditions, using synthetic blend or full synthetic oil.
Engine Air Filter Replacement:
Every 30,000 miles (48,000 km) or as needed based on inspection.
Cabin Air Filter Replacement:
Every 15,000 miles (24,000 km) or 12 months.
Spark Plug Replacement:
100,000 miles (160,000 km) for iridium-tipped spark plugs (typical for 2018 models).
Transmission Fluid Change:
150,000 miles (240,000 km) for MERCON LV ATF, subject to severe driving conditions.
Coolant Replacement:
First change at 150,000 miles (240,000 km) or 10 years, then every 60,000 miles (96,000 km) or 5 years thereafter.
Fluid Specifications
Engine Oil Type:
SAE 5W-30 Full Synthetic Motor Oil (meeting Ford specification WSS-M2C946-B1 or equivalent).
Engine Oil Capacity 3.5L:
6.5 quarts (6.16 L) with filter change (approximate).
Coolant Type:
Ford Gold Coolant (or equivalent meeting WSS-M97B51-A1).
Known Issues
Common Issues:
Potential for transmission solenoid issues in higher mileage vehicles. Water pump leaks can occur. Some reports of infotainment system glitches. Suspension component wear (bushings, ball joints) over time.
📚 Vehicle History
Brand Heritage
Brand:
Ford Motor Company, an American automaker with a long history dating back to 1903.
Model Evolution
Flex Evolution:
The Ford Flex was introduced for the 2009 model year as a 2008 North American Auto Show concept. It was based on the Ford Fairlane concept. The 2013 model year saw a significant refresh, including updated styling, interior enhancements, and powertrain revisions (like the introduction of the EcoBoost engine as an option).
Production
Production Location:
Oakville Assembly Plant, Ontario, Canada.
Production Years:
2009–2019
🏆 Awards & Recognition
Recognitions
Awards:
The Ford Flex has received various accolades over its production run, including being named to Car and Driver's '10Best' list in prior years and achieving strong safety ratings.
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