2003 Ford Focus Service & Repair Manual Software

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🏷️ Basic Information Identification Make: Ford Model: Focus Year: 2003 Codes Chassis Code: Mk1 (DAW, DBW, DFW, DNW) Platform: Ford CW170 👋 Introduction Market Position Positioning: The 2003 Ford Focus was a key player in the compact car segment, known for its European-influenced design, agile handling, and practicality. Competitive Analysis Competitors: Competed against vehicles like the Honda Civic, Toyota Corolla, Mazda3, Volkswagen Golf, and Chevrolet Cavalier. Key Features Features Of Model: Independent rear suspension (a rarity in its class), responsive steering, multiple engine options, available body styles (sedan, wagon, hatchback). Manual Value Proposition Value For Buyers: Provides in-depth technical information essential for maintaining, diagnosing, and repairing the 2003 Ford Focus, empowering owners and independent shops. 📋 Manual Details Coverage Areas Primary Coverage: Mechanical, Electrical, Body, Maintenance, Troubleshooting, Repair, Diagnostics Specific Systems: Engine (Zetec, Duratec), Transmission (Manual, Automatic), Brakes, Suspension, Steering, HVAC, Electrical System, Body, Emissions, Fuel System, Cooling System, Exhaust System, Ignition System, Drivetrain, Body Control Modules (BCM), Powertrain Control Modules (PCM) Page Count Estimated Pages: Approx. 2000+ pages (typical for comprehensive software) Manual Type Type: Factory Service Manual (FSM) / Workshop Manual Language Language: English Format Format: Software (CD-ROM/Downloadable) 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, cylinder head, valvetrain, crankshaft, pistons, connecting rods, lubrication system, cooling system, timing belt/chain Engine Performance: Fuel delivery, ignition timing, emissions control, turbocharging (if applicable), diagnostics, performance tuning parameters Transmission Manual: Clutch, gearbox disassembly/assembly, gear ratios, shift linkages, driveline components Transmission Automatic: Torque converter, valve body, planetary gear sets, hydraulic controls, electronic control module (TCM), fluid types and capacities Brakes: Disc brake systems (front and rear), ABS, EBD, parking brake, hydraulic lines, master cylinder, calipers, rotors, pads Suspension: Front suspension (MacPherson struts, control arms), rear suspension (independent, torsion beam), shock absorbers, springs, bushings, alignment specifications Steering: Power steering system (hydraulic), steering rack, steering column, tie rods, wheel alignment Electrical System: Battery, charging system, starting system, lighting, wipers, horn, power windows, door locks, fuses, relays, wiring diagrams HVAC: Air conditioning system, heater core, blower motor, climate control panel, refrigerant handling, system diagnostics Body And Interior: Body panel removal/installation, interior trim, seats, dashboard, doors, windows, bumpers, rust prevention, collision repair basics Emissions Control: Catalytic converter, oxygen sensors, EGR system, evaporative emission control (EVAP), diagnostic trouble codes (DTCs) Procedures Included Maintenance: Oil changes, filter replacements, coolant flushes, brake fluid changes, spark plug replacement, air filter replacement, belt inspections/replacement, tire rotation Troubleshooting: Diagnostic flowcharts, symptom-based troubleshooting, component testing procedures, fault code interpretation Repair: Component removal and installation, engine rebuilds, transmission overhauls, brake caliper replacement, suspension component replacement, electrical component repair Diagnostics: OBD-II diagnostics, scan tool usage, sensor data interpretation, actuator testing, circuit testing Specifications: Torque specifications for all fasteners, fluid capacities, clearances, pressures, electrical resistance values Technical Depth Depth: Comprehensive; covers everything from basic scheduled maintenance to complete engine and transmission overhauls, advanced electrical diagnostics, and body repair. User Level: Suitable for professional technicians, DIY enthusiasts, and advanced home mechanics. 📊 Manual Specifications File Format Format: Executable Software (.exe), potentially with PDF components System Requirements: Windows OS (e.g., Windows 98, ME, 2000, XP) Print Quality Printability: Printable pages (if software allows) Binding Type Binding Type: N/A (Software) Paper Type Paper Type: N/A (Software) ⚙️ Engine Specifications Primary Engine Engine Options: 2.0L Zetec-E DOHC I4 (SPI/ZTS/ZSW trims), 2.3L Duratec DOHC I4 (SE/SES trims - North America) Performance Zetec E Output: Approx. 110-130 hp, 125-135 lb-ft torque (depending on specific tuning/market) Duratec Output: Approx. 145 hp, 150 lb-ft torque Fuel System Injection Type: Electronic Multi-Port Fuel Injection (MPI) Engine Construction Block Material: Aluminum Alloy (Zetec-E), Cast Iron (Duratec) Head Material: Aluminum Alloy Cooling System Coolant Type: Ford Super Coolant (Orange) or equivalent (50/50 mix with distilled water) Lubrication System Oil Type Zetec: SAE 5W-30 or 5W-40 (API SG/SH/SJ or higher, meeting Ford WSS-M2C153-E) Oil Capacity Zetec: Approx. 4.5 US quarts (4.3 L) with filter Oil Type Duratec: SAE 5W-20 (API SL or higher, meeting Ford WSS-M2C153-G) Oil Capacity Duratec: Approx. 4.5 US quarts (4.3 L) with filter 🔧 Transmission Standard Transmission Manual: IB5 5-speed manual (standard on most trims) Optional Transmission Automatic: 4F27E 4-speed automatic Features Manual Fluid: Ford WSD-M2C200-C (75W-90 synthetic gear oil) Automatic Fluid: MERCON V (Ford WSS-M2C195-A or equivalent) Automatic Capacity: Approx. 7.0-8.5 US quarts (6.6-8.0 L) (dry fill) 📐 Dimensions Exterior Length: Approx. 165.2 inches (4196 mm) (Sedan) Width: Approx. 67.5 inches (1715 mm) Height: Approx. 58.5 inches (1486 mm) (Hatchback/Sedan) Wheelbase: Approx. 103.2 inches (2620 mm) Cargo Cargo Volume Sedan: Approx. 13.8 cu ft Weights Curb Weight: Approx. 2600-2800 lbs (1180-1270 kg) 🛡️ Safety Features Ratings NHTSA Front Impact: 5 Stars (Driver and Passenger) NHTSA Side Impact: 4 Stars (Front Passenger), 3 Stars (Rear Passenger) IIHS Frontal Offset: Good Active Features ABS: Standard (on most trims) Traction Control: Optional (on some trims) Passive Features Airbags: Frontal airbags (driver and passenger), optional side airbags...

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Description

🏷️ Basic Information

Identification

Make:

Model:

Focus

Year:

Codes

Chassis Code:

Mk1 (DAW, DBW, DFW, DNW)

Platform:

Ford CW170

👋 Introduction

Market Position

Positioning:

The 2003 Ford Focus was a key player in the compact car segment, known for its European-influenced design, agile handling, and practicality.

Competitive Analysis

Competitors:

Competed against vehicles like the Honda Civic, Toyota Corolla, Mazda3, Volkswagen Golf, and Chevrolet Cavalier.

Key Features

Features Of Model:

Independent rear suspension (a rarity in its class), responsive steering, multiple engine options, available body styles (sedan, wagon, hatchback).

Manual Value Proposition

Value For Buyers:

Provides in-depth technical information essential for maintaining, diagnosing, and repairing the 2003 Ford Focus, empowering owners and independent shops.

📋 Manual Details

Coverage Areas

Primary Coverage:

Mechanical, Electrical, Body, Maintenance, Troubleshooting, Repair, Diagnostics

Specific Systems:

Engine (Zetec, Duratec), Transmission (Manual, Automatic), Brakes, Suspension, Steering, HVAC, Electrical System, Body, Emissions, Fuel System, Cooling System, Exhaust System, Ignition System, Drivetrain, Body Control Modules (BCM), Powertrain Control Modules (PCM)

Page Count

Estimated Pages:

Approx. 2000+ pages (typical for comprehensive software)

Manual Type

Type:

Factory Service Manual (FSM) / Workshop Manual

Language

Language:

English

Format

Format:

Software (CD-ROM/Downloadable)

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine assembly, cylinder head, valvetrain, crankshaft, pistons, connecting rods, lubrication system, cooling system, timing belt/chain

Engine Performance:

Fuel delivery, ignition timing, emissions control, turbocharging (if applicable), diagnostics, performance tuning parameters

Transmission Manual:

Clutch, gearbox disassembly/assembly, gear ratios, shift linkages, driveline components

Transmission Automatic:

Torque converter, valve body, planetary gear sets, hydraulic controls, electronic control module (TCM), fluid types and capacities

Brakes:

Disc brake systems (front and rear), ABS, EBD, parking brake, hydraulic lines, master cylinder, calipers, rotors, pads

Suspension:

Front suspension (MacPherson struts, control arms), rear suspension (independent, torsion beam), shock absorbers, springs, bushings, alignment specifications

Steering:

Power steering system (hydraulic), steering rack, steering column, tie rods, wheel alignment

Electrical System:

Battery, charging system, starting system, lighting, wipers, horn, power windows, door locks, fuses, relays, wiring diagrams

HVAC:

Air conditioning system, heater core, blower motor, climate control panel, refrigerant handling, system diagnostics

Body And Interior:

Body panel removal/installation, interior trim, seats, dashboard, doors, windows, bumpers, rust prevention, collision repair basics

Emissions Control:

Catalytic converter, oxygen sensors, EGR system, evaporative emission control (EVAP), diagnostic trouble codes (DTCs)

Procedures Included

Maintenance:

Oil changes, filter replacements, coolant flushes, brake fluid changes, spark plug replacement, air filter replacement, belt inspections/replacement, tire rotation

Troubleshooting:

Diagnostic flowcharts, symptom-based troubleshooting, component testing procedures, fault code interpretation

Repair:

Component removal and installation, engine rebuilds, transmission overhauls, brake caliper replacement, suspension component replacement, electrical component repair

Diagnostics:

OBD-II diagnostics, scan tool usage, sensor data interpretation, actuator testing, circuit testing

Specifications:

Torque specifications for all fasteners, fluid capacities, clearances, pressures, electrical resistance values

Technical Depth

Depth:

Comprehensive; covers everything from basic scheduled maintenance to complete engine and transmission overhauls, advanced electrical diagnostics, and body repair.

User Level:

Suitable for professional technicians, DIY enthusiasts, and advanced home mechanics.

📊 Manual Specifications

File Format

Format:

Executable Software (.exe), potentially with PDF components

System Requirements:

Windows OS (e.g., Windows 98, ME, 2000, XP)

Print Quality

Printability:

Printable pages (if software allows)

Binding Type

Binding Type:

N/A (Software)

Paper Type

Paper Type:

N/A (Software)

⚙️ Engine Specifications

Primary Engine

Engine Options:

2.0L Zetec-E DOHC I4 (SPI/ZTS/ZSW trims), 2.3L Duratec DOHC I4 (SE/SES trims - North America)

Performance

Zetec E Output:

Approx. 110-130 hp, 125-135 lb-ft torque (depending on specific tuning/market)

Duratec Output:

Approx. 145 hp, 150 lb-ft torque

Fuel System

Injection Type:

Electronic Multi-Port Fuel Injection (MPI)

Engine Construction

Block Material:

Aluminum Alloy (Zetec-E), Cast Iron (Duratec)

Head Material:

Aluminum Alloy

Cooling System

Coolant Type:

Ford Super Coolant (Orange) or equivalent (50/50 mix with distilled water)

Lubrication System

Oil Type Zetec:

SAE 5W-30 or 5W-40 (API SG/SH/SJ or higher, meeting Ford WSS-M2C153-E)

Oil Capacity Zetec:

Approx. 4.5 US quarts (4.3 L) with filter

Oil Type Duratec:

SAE 5W-20 (API SL or higher, meeting Ford WSS-M2C153-G)

Oil Capacity Duratec:

Approx. 4.5 US quarts (4.3 L) with filter

🔧 Transmission

Standard

Transmission Manual:

IB5 5-speed manual (standard on most trims)

Optional

Transmission Automatic:

4F27E 4-speed automatic

Features

Manual Fluid:

Ford WSD-M2C200-C (75W-90 synthetic gear oil)

Automatic Fluid:

MERCON V (Ford WSS-M2C195-A or equivalent)

Automatic Capacity:

Approx. 7.0-8.5 US quarts (6.6-8.0 L) (dry fill)

📐 Dimensions

Exterior

Length:

Approx. 165.2 inches (4196 mm) (Sedan)

Width:

Approx. 67.5 inches (1715 mm)

Height:

Approx. 58.5 inches (1486 mm) (Hatchback/Sedan)

Wheelbase:

Approx. 103.2 inches (2620 mm)

Cargo

Cargo Volume Sedan:

Approx. 13.8 cu ft

Weights

Curb Weight:

Approx. 2600-2800 lbs (1180-1270 kg)

🛡️ Safety Features

Ratings

NHTSA Front Impact:

5 Stars (Driver and Passenger)

NHTSA Side Impact:

4 Stars (Front Passenger), 3 Stars (Rear Passenger)

IIHS Frontal Offset:

Active Features

Standard (on most trims)

Traction Control:

Optional (on some trims)

Passive Features

Airbags:

Frontal airbags (driver and passenger), optional side airbags

Seatbelts:

3-point height-adjustable front seatbelts with pretensioners, rear 3-point seatbelts

💡 Technology Features

Infotainment

Audio System:

Factory AM/FM/CD player, optional premium sound systems, steering wheel audio controls on some trims.

Display:

Basic digital or analog displays for climate control and audio. No central infotainment screen.

Driver Assistance

Cruise Control:

Available on higher trims.

Keyless Entry:

Available on many trims.

Connectivity

Connectivity Options:

Limited to basic audio connectivity; no Bluetooth or USB integration from the factory.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 7,500 miles (12,000 km) or 6 months, whichever comes first (using synthetic oil)

Air Filter Replacement:

Every 15,000-30,000 miles (24,000-48,000 km) or as needed

Spark Plug Replacement Zetec:

Every 100,000 miles (160,000 km) (Platinum)

Spark Plug Replacement Duratec:

Every 100,000 miles (160,000 km) (Iridium)

Timing Belt Replacement Zetec:

Every 100,000 miles (160,000 km) or 10 years

Coolant Flush Interval:

Every 30,000 miles (48,000 km) or 2 years

Fluid Specifications

Brake Fluid:

DOT 3 or DOT 4 (meeting Ford WSS-M6C65-A1)

Power Steering Fluid:

Ford MERCON V or MERCON (meeting Ford WSS-M2C195-A)

Known Issues

Common Problems Zetec:

Ignition coil pack failures, occasional coolant leaks (thermostat housing, hoses), minor oil leaks from valve cover gasket.

Common Problems Duratec:

Can be prone to oil consumption if not maintained properly, occasional sensor failures (e.g., crankshaft position sensor).

Transmission Issues:

Automatic transmission (4F27E) can develop hard shifts or slip if fluid is not changed regularly; manual clutch wear is typical.

Suspension And Steering:

Front sway bar links and bushings can wear, leading to clunking noises; power steering pump whine.

Electrical Quirks:

Rear window defroster can be unreliable; door lock actuators may fail; occasional instrument cluster issues.

📚 Vehicle History

Brand Heritage

Ford Legacy:

Ford, a global automotive giant, has a long history of producing reliable and innovative vehicles.

Model Evolution

First Generation:

The Mk1 Focus (1998-2004) replaced the Ford Escort and was lauded for its modern design and superior driving dynamics.

Focus Design Philosophy:

Engineered with a focus on European market tastes, featuring a 'New Edge' design language and advanced suspension for its class.

Production

Manufacturing Locations:

Primarily manufactured in North America (Wayne, Michigan) and Europe (Germany, Spain, UK).

Production Years

Model Production Run:

2000-2004 (for the 2003 model year)

🏆 Awards & Recognition

Recognitions

Car And Driver Award:

Named to Car and Driver's '10Best' list for 2000 and 2001.

Ratings

Safety Ratings Summary:

Generally good safety ratings for its era, particularly in frontal impact.

Certifications

Engineering Recognition:

Praised for its chassis dynamics and independent rear suspension, setting a benchmark for the segment.