🏷️ Basic Information Identification Make: Ford Model: Focus Year: 2002 Codes Chassis Code: Mk1 (DBW/DAW/DFW) 👋 Introduction Market Position Segment: Compact/Small Family Car Key Competitors: Honda Civic, Toyota Corolla, Mazda Protege, Chevrolet Cavalier, Dodge Neon Key Features Focus Advantages: Nimble handling, comfortable ride, spacious interior for its class, good fuel economy, solid build quality for the era. Target Audience: Young drivers, small families, budget-conscious commuters. 📋 Manual Details Coverage Areas Primary Coverage: North American Market (USA, Canada, Mexico) Secondary Coverage: May include some European market specifications for common components Page Count Estimated Pages: Approx. 2000-3000 pages (typical for a comprehensive workshop manual) Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, lubrication, cooling, fuel, exhaust, ignition, engine control systems (PCM), emissions control Transmission: Manual transmission (MTX-75, IB5), Automatic transmission (4F27E) Drivetrain: Front wheel drive, axles, CV joints, differential Chassis: Suspension (front struts, rear torsion beam/independent), steering (rack and pinion, power assist), brakes (front discs, rear drums/discs), wheel bearings Electrical: Battery, charging system, starting system, lighting, gauges, instruments, body controls, power accessories (windows, locks), audio system, HVAC controls, SRS (airbag) system Body: Exterior body panels, doors, hood, trunk, bumpers, interior trim, glass, seals Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, fluid checks and changes, brake service, tire rotation Diagnostics: Troubleshooting charts, DTC (Diagnostic Trouble Code) interpretation, component testing procedures Repair: Component removal and installation, overhaul procedures, adjustments Technical Specifications: Torque specifications, clearances, alignment settings, electrical schematics Technical Depth Depth: Comprehensive: Covers basic maintenance to complete engine and transmission overhauls, complex electrical diagnostics, and body repairs. 📊 Manual Specifications File Format File Type: PDF (Portable Document Format) Searchability: Likely text-searchable PDF for easy information retrieval Print Quality Quality: High-resolution scans for clear text and diagrams Binding Type Binding: N/A (Digital Format) Paper Type Paper: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Code Gasoline 1 6: Zetec-SE (Sigma) 1.6L DOHC 16V Engine Code Gasoline 2 0 Na: Zetec-E 2.0L DOHC 16V Engine Code Gasoline 2 0 Svt: Zetec-E (SVT) 2.0L DOHC 16V (Performance variant) Performance 1 6 Horsepower 1 6: 105 hp @ 6000 rpm Torque 1 6: 105 lb-ft @ 4000 rpm Performance 2 0 Na Horsepower 2 0 Na: 110 hp @ 5250 rpm Torque 2 0 Na: 125 lb-ft @ 4000 rpm Performance 2 0 Svt Horsepower 2 0 Svt: 170 hp @ 7000 rpm Torque 2 0 Svt: 144 lb-ft @ 5500 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with sequential port injection Recommended Fuel: Unleaded gasoline (Octane rating varies by engine; 87 minimum recommended for non-SVT) 🔧 Transmission Standard Standard Transmission: 5-Speed Manual (MTX-75 for 2.0L, IB5 for 1.6L/2.0L) Optional Optional Transmission: 4-Speed Automatic (4F27E) Features Automatic Features: Lock-up torque converter, electronically controlled Manual Features: Hydraulic clutch actuation 📐 Dimensions Exterior Length: Approx. 162.5 inches (4128 mm) Width: Approx. 66.5 inches (1689 mm) Height: Approx. 57.0 inches (1448 mm) Wheelbase: Approx. 100.0 inches (2540 mm) Cargo Trunk Volume: Approx. 13.1 cu ft (0.37 m³) (Sedan), Approx. 20.0 cu ft (0.57 m³) (Hatchback, to lower seats) Weights Curb Weight: Approx. 2600-2800 lbs (1179-1270 kg) depending on configuration Gross Vehicle Weight Rating Gvw: Varies by model, typically around 3700-3900 lbs 🛡️ Safety Features Ratings NHTSA Frontal Driver 2002: ★★★★★ (Five stars) NHTSA Frontal Passenger 2002: ★★★★★ (Five stars) IIHS Head Restraints Whiplash 2002: Good Active Features ABS: Available (standard on some trims/options) Traction Control: Available on some higher trims or as an option Passive Features Airbags: Driver and front passenger airbags standard. Side-impact airbags available on some trims. Seat Belts: Front 3-point height-adjustable with pretensioners, rear 3-point belts. 💡 Technology Features Infotainment Audio System: AM/FM stereo with CD player (optional), cassette player available. Basic speaker configurations. Climate Control: Manual climate control standard. Automatic climate control available on higher trims. Driver Assistance Cruise Control: Available on most trims. Connectivity Auxiliary Input: Not standard. Aftermarket solutions often required. 🔧 Maintenance Service Intervals Oil Oil Change Interval: Every 5,000 miles (8,000 km) or 6 months, whichever comes first, under normal driving conditions. Severe conditions may require more frequent changes. Service Intervals Filters Air Filter Replacement: Inspect every 15,000 miles (24,000 km), replace as needed or approximately every 30,000 miles (48,000 km). Cabin Air Filter Replacement: Not standard on all models/trims. If equipped, inspect annually and replace as needed. Service Intervals Fluids Coolant Change Interval: Initial change at 5 years or 100,000 miles (160,000 km), then every 2-3 years or 30,000-50,000 miles (48,000-80,000 km). Brake Fluid Change Interval: Inspect annually, replace approximately every 2-3 years or 30,000-45,000 miles (48,000-72,000 km). Fluid Specifications Oil Engine Oil Type 1 6 2 0 Na: SAE 5W-30, API SG or SH certified. Engine Oil Type 2 0 Svt: SAE 5W-30 or 5W-40, API SG/SH/SJ certified. Engine Oil Capacity: Approx....
Approx. 5.8 US quarts (5.5 Liters) for 1.6L, 6.3 US quarts (6.0 Liters) for 2.0L.
Known Issues
Common Problems General:
Rear axle beam pivot bushings wear out, leading to clunking or wandering. Ignition coil failure (especially on earlier Zetec engines). Power steering pump whine/failure. HVAC blower motor resistor failure.
Common Problems Transmission:
Automatic transmission shifts can become harsh or erratic; potential for torque converter clutch issues.
Ford Motor Company, a long-standing American automotive manufacturer, known for mass production and innovation since its founding in 1903.
Model Evolution
Focus Mk1 Introduction:
The Ford Focus Mk1 was first introduced in Europe in 1998 and North America in 2000 as a replacement for the Ford Escort. It marked a significant shift in Ford's global platform strategy.
Generation Details:
The 2002 model year represents the early production phase of the first-generation North American Focus, sharing its platform with European models but with some distinct styling and powertrain differences.
Production
Manufacturing Locations:
Wayne, Michigan, USA; Hermosillo, Mexico; Saarlouis, Germany (for European markets)
🏆 Awards & Recognition
Recognitions
Car And Driver 2002:
Car and Driver 10 Best (though primarily for European Focus variants, the North American model built on its reputation).
Consumer Reports 2002:
Variable ratings; praised for handling but noted some reliability concerns in its early years compared to key Japanese rivals.