Ford Freestar 2004 2005 2006 2007 Factory Service Shop Repai
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$133.00
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🏷️ Basic Information Identification Make: Ford Model: Freestar Generation Generation Designation: First Generation (VN136) Generation Years: 2004-2007 Codes Platform: Ford Freestyle/Taurus X Platform (CD347 variants) 👋 Introduction Market Position Vehicle Segment: Full-size Minivan Market Role: Designed as Ford's primary minivan offering, replacing the Windstar. Targeted at families and individuals needing versatile passenger and cargo hauling capabilities. Competitive Analysis Key Competitors: Chrysler Town & Country/Voyager, Honda Odyssey, Toyota Sienna, Chevrolet Uplander/Pontiac Montana SV6. Key Features Platform Sharing: Shared its platform with the Ford Freestyle and later the Ford Taurus X, indicating a crossover-like chassis design compared to traditional body-on-frame minivans. Drivetrain Options: Available in Front-Wheel Drive (FWD) and All-Wheel Drive (AWD) configurations. 📋 Manual Details Coverage Areas Years Covered: 2004, 2005, 2006, 2007 Regions Covered: North America (USA, Canada, Mexico) - typical for factory service manuals Page Count Estimated Page Count: 1500-2000+ (This is an estimate based on typical comprehensive factory service manuals for this vehicle class and era) Manual Type Type: Factory Service Manual / Shop Manual Language Language: English Format Format: Digital (Likely PDF or similar electronic format), potentially printable 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, engine control systems (PCM, sensors, actuators), fuel system, exhaust system, transmission (automatic), driveline components. Chassis: Suspension (front and rear), steering system, brake system (hydraulic, ABS, EBD), wheels, tires, driveline. Electrical: Wiring diagrams, charging system, starting system, lighting, instrumentation, power accessories (windows, locks, seats), climate control, body control modules (BCM), audio systems, diagnostic connectors (OBD-II). Body: Body construction, exterior trim, interior trim, doors, windows, glass, seats, HVAC system components, body seals, paint and corrosion protection. Procedures Included Maintenance: Routine maintenance schedules, oil change procedures, fluid checks and replacements, filter changes, spark plug replacement, belt inspection and replacement. Repair Overhaul: Engine component repair and overhaul (e.g., cylinder heads, pistons, crankshafts), transmission overhaul, brake component replacement (calipers, rotors, pads), suspension component replacement (shocks, struts, bushings), steering component repair. Diagnostics Troubleshooting: Systematic diagnostic procedures for all major vehicle systems, symptom-based troubleshooting, diagnostic trouble code (DTC) interpretation and resolution, wiring schematic interpretation for electrical fault finding. Specifications Data: Torque specifications for fasteners, fluid capacities and types, electrical specifications (voltages, resistances), diagnostic specifications (e.g., fuel pressure, sensor readings), component tolerances. Technical Depth Depth: Comprehensive, covering basic maintenance to full engine and transmission rebuilds, including detailed diagnostic procedures and wiring diagrams. 📊 Manual Specifications File Format Digital Format Details: Likely high-resolution PDF, optimized for digital viewing and printing. May include bookmarking and hyperlinking for easier navigation. Print Quality Print Quality Suitability: Designed for clear reproduction if printed, with legible text and high-quality diagrams/illustrations. Binding Type Binding Type If Printed: Typically perfect bound or spiral bound for durability in a workshop environment. Paper Type Paper Type If Printed: Durable, possibly coated paper to withstand workshop conditions and frequent handling. ⚙️ Engine Specifications Primary Engine Engine Code And Displacement: 3.9L V6 (Ford "Collarbone" Cologne V6) - GZ Engine Liter Displacement: 3.9 Liters (3949 cc) Engine Bore X Stroke: 90.0 mm x 102.1 mm (Approximate) Engine Compression Ratio: 9.0:1 (Typical for this V6) Performance Horsepower Peak: 201 hp @ 5200 rpm (for 3.9L V6) Torque Peak: 232 lb-ft @ 3700 rpm (for 3.9L V6) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with Sequential Multi-Port Fuel Injection (SMI) Fuel Type: Unleaded Regular Gasoline (87 Octane) Engine Notes Engine Designation Notes: This 3.9L V6 was a derivative of Ford's modular V6 engine family, designed for a balance of power and refinement in the minivan segment. 🔧 Transmission Standard Transmission Type: 4-Speed Automatic Transaxle Transmission Model Code: 4F50N (Commonly used by Ford for this application) Optional Optional Transmission: None explicitly offered for the Freestar model within these years. Features Drivetrain Integration: Integrated with both Front-Wheel Drive (FWD) and available All-Wheel Drive (AWD) systems. Transmission Fluid Specification: Mercon V (Recommended) 📐 Dimensions Exterior Length: Approximately 202.4 inches (varies slightly by trim) Width: Approximately 77.9 inches Height: Approximately 67.8 inches (without roof rack) Wheelbase: 118.1 inches Cargo Cargo Volume Behind 3Rd Row: Approximately 30.2 cubic feet Cargo Volume Behind 2Nd Row: Approximately 82.3 cubic feet Cargo Volume Behind 1St Row: Approximately 140.5 cubic feet Weights Curb Weight: Approximately 4,400 - 4,700 lbs (varies by drivetrain and trim) Gross Vehicle Weight Rating Gvw: Approximately 5,900 - 6,200 lbs 🛡️ Safety Features Ratings NHTSA Frontal Crash Test Rating: 5 Stars (Driver & Passenger) - Frontal Impact (for certain configurations/years) NHTSA Side Impact Rating: 4 Stars (Front & Rear Passenger) - Side Impact (for certain configurations/years) Active Features ABS: Standard Anti-lock Braking System (ABS) Traction Control: Traction Control System (TCS) available, often standard on AWD models Electronic Stability Control: No Electronic Stability Control (ESC) offered during these model years for the Freestar, a notable omission compared to some competitors. Passive Features Airbags: Frontal airbags for driver and front passenger, available side-impact airbags for front and second-row occupants. Seatbelts:...
Designed as Ford's primary minivan offering, replacing the Windstar. Targeted at families and individuals needing versatile passenger and cargo hauling capabilities.
Competitive Analysis
Key Competitors:
Chrysler Town & Country/Voyager, Honda Odyssey, Toyota Sienna, Chevrolet Uplander/Pontiac Montana SV6.
Key Features
Platform Sharing:
Shared its platform with the Ford Freestyle and later the Ford Taurus X, indicating a crossover-like chassis design compared to traditional body-on-frame minivans.
Drivetrain Options:
Available in Front-Wheel Drive (FWD) and All-Wheel Drive (AWD) configurations.
📋 Manual Details
Coverage Areas
Years Covered:
2004, 2005, 2006, 2007
Regions Covered:
North America (USA, Canada, Mexico) - typical for factory service manuals
Page Count
Estimated Page Count:
1500-2000+ (This is an estimate based on typical comprehensive factory service manuals for this vehicle class and era)
Manual Type
Type:
Factory Service Manual / Shop Manual
Language
Language:
English
Format
Format:
Digital (Likely PDF or similar electronic format), potentially printable
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical, engine control systems (PCM, sensors, actuators), fuel system, exhaust system, transmission (automatic), driveline components.
Chassis:
Suspension (front and rear), steering system, brake system (hydraulic, ABS, EBD), wheels, tires, driveline.
Electrical:
Wiring diagrams, charging system, starting system, lighting, instrumentation, power accessories (windows, locks, seats), climate control, body control modules (BCM), audio systems, diagnostic connectors (OBD-II).
Body:
Body construction, exterior trim, interior trim, doors, windows, glass, seats, HVAC system components, body seals, paint and corrosion protection.
Procedures Included
Maintenance:
Routine maintenance schedules, oil change procedures, fluid checks and replacements, filter changes, spark plug replacement, belt inspection and replacement.
Systematic diagnostic procedures for all major vehicle systems, symptom-based troubleshooting, diagnostic trouble code (DTC) interpretation and resolution, wiring schematic interpretation for electrical fault finding.
Occasional reports of torque converter shudder or premature wear, particularly under heavy use. Solenoid issues can also occur.
Engine Issues:
While generally reliable, some reports of intake manifold gasket leaks and occasional sensor failures (e.g., crankshaft position sensor) may be found.
Suspension Components:
Wear on front suspension components like ball joints, tie rod ends, and control arm bushings can occur due to vehicle weight and mileage.
Power Sliding Door Mechanisms:
The powered sliding door mechanisms are complex and can be prone to issues with motors, cables, or sensors over time.
📚 Vehicle History
Brand Heritage
Ford Minivan History:
Ford has a long history in the minivan segment, starting with the Aerostar and followed by the highly successful Windstar. The Freestar was intended as a modernization and replacement for the Windstar.
Model Evolution
Windstar Replacement:
The Freestar debuted for the 2004 model year, replacing the Ford Windstar. It featured a redesigned exterior and interior.
Platform Transition:
The Freestar marked a shift in Ford's minivan strategy by utilizing a front-wheel-drive car-based platform, aligning it with vehicles like the Freestyle.
Production
Manufacturing Plant:
Oakville Assembly Plant, Ontario, Canada
Production End Year:
2007
Successor Model:
Ford Flex (which was based on the Ford CD3 platform shared with the Mazda 6 and Lincoln MKX/MKZ)
🏆 Awards & Recognition
Recognitions
Safety Awards:
While specific awards are not widely publicized, the vehicle did achieve 5-star frontal crash ratings from NHTSA in certain configurations, indicating a strong safety performance in that specific test.