Ford New Holland Tractor 6640 Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: Ford New Holland Model: 6640 Tractor Codes Product Name: Ford New Holland Tractor 6640 Workshop Service Repair Manual 👋 Introduction Market Position Positioning: Positions the Ford New Holland 6640 as a robust agricultural tractor with this manual serving as an essential tool for maximizing its lifespan and performance. Competitive Analysis Comparison: While not a direct comparison, the manual's comprehensive nature implies it rivals or surpasses OEM service documentation in terms of accessibility and user-friendliness for aftermarket support. Key Features Extensive Coverage: Highlights the breadth of information, covering 'every major part and system,' differentiating it from more specialized or condensed repair guides. Detailed Instructions: Emphasizes the value of 'clear, step-by-step instructions and wiring diagrams' for ease of use by technicians and owners. Troubleshooting Guides: Points to integrated troubleshooting sections as a significant benefit for quickly resolving operational issues. Part Identification: Mentions 'common brand names' like Bosch, K&N, Denso, suggesting the manual may aid in identifying compatible aftermarket parts or OEM supplier cross-references. 📋 Manual Details Coverage Areas Primary Coverage: Comprehensive service, repair, and maintenance for Ford New Holland 6640 Tractor. Systems Detailed: Engine mechanics, fuel systems, exhaust systems, cooling systems, lubrication systems, clutch, transmission, drivetrain, axles, electrical system, charging system, gauges, lighting, bodywork, interior components, steering, braking. Page Count Estimated Page Count: Information not explicitly stated, but described as 'comprehensive' covering 'over 100 parts and systems'. Manual Type Type: Workshop Service Repair Manual Language Language: English (presumed based on product description). Format Format: Digital (implied by online sales, likely PDF). 📖 Manual Coverage Systems Covered Engine: Detailed coverage of engine mechanics, including disassembly, assembly, inspection, and repair of internal components (pistons, rings, bearings, crankshaft, camshaft, cylinder head, valves, etc.). Fuel System: Includes fuel injection system, pumps, injectors, filters, fuel lines, and troubleshooting for fuel delivery issues. Cooling Lubrication: Covers radiator, water pump, thermostat, hoses, fan, oil pump, oil filter, oil passages, and lubrication system maintenance. Drivetrain Transmission: In-depth coverage of clutch operation and repair, transmission gears, shifting mechanisms, final drives, and differential systems. Specific transmission types (e.g., PowerShuttle, SynchroShuttle) would be detailed. Electrical Electronics: Detailed wiring diagrams, troubleshooting guides for electrical components, sensors, charging system (alternator/generator), starting system (starter motor), battery maintenance, gauges, switches, and lighting systems. Hydraulic System: Likely includes coverage of the hydraulic pump, control valves, cylinders, filters, fluid specifications, and troubleshooting for hydraulic lift and auxiliary functions. Braking System: Covers brake system operation, components (master cylinder, wheel cylinders, brake pads/shoes, hydraulic lines), bleeding procedures, and potential issues. Steering System: Details steering linkages, power steering pump, hydraulic steering components, and troubleshooting for steering performance. Exterior Bodywork: Includes information on body panels, fenders, cab mounting, doors, hinges, latches, mirrors, lighting (headlights, taillights, work lights), and exterior trim. Interior Cabin: Covers seats, steering wheel, pedals, dashboard, console, interior lighting, glass (windshield, windows), and interior accessories. Procedures Included Maintenance: Regular maintenance procedures such as oil changes, filter replacements, lubrication points, greasing schedules, and fluid level checks. Troubleshooting: Comprehensive troubleshooting guides with symptoms, causes, and corrective actions for various engine, drivetrain, electrical, and hydraulic issues. Repair Rebuild: Detailed step-by-step instructions for component removal, disassembly, cleaning, inspection, repair, reassembly, and installation for most major systems. Diagnostic Testing: Guidance on performing diagnostic tests, including pressure tests, electrical resistance checks, and flow tests for various systems. Wiring Diagrams: Inclusion of detailed electrical wiring diagrams for accurate diagnosis and repair of electrical faults. Technical Depth Depth: Advanced technical depth covering complete overhauls, component diagnostics, and specialized repair procedures, suitable for professional mechanics and experienced users. 📊 Manual Specifications File Format Format: Likely PDF; searchability and printability are key features for workshop manuals. Print Quality Quality: High-resolution diagrams and text for clarity, essential for workshop use. Binding Type Binding: N/A (digital format). Paper Type Type: N/A (digital format). ⚙️ Engine Specifications Primary Engine Engine Family: Ford New Holland Genesis series engines (likely 4-cylinder diesel). Displacement: Specific displacement not provided, but typical for this tractor class would be in the 3.0L to 4.0L range. Power Output: Specific horsepower and torque figures are not provided but would typically range from 70-90 HP for a tractor of this class. Performance Turbocharged: Many models in this series were turbocharged for increased power and efficiency. Fuel System Injection Type: Likely direct injection, potentially with mechanical or electronic fuel injection pumps depending on the specific variant and year. Fuel Type: Diesel 🔧 Transmission Standard Type: Various options typically available, including manual gearboxes with shuttle, or more advanced 'SynchroShuttle' or 'PowerShuttle' transmissions offering on-the-go directional changes. Optional Features: Creep speed gearsets, creeper transmission options, and PTO (Power Take-Off) drive options. Features Oil Specification: Requires specific tractor transmission fluid (e.g., Ford/New Holland M2C134-D or equivalent). 📐 Dimensions Exterior Overall Length: Not specified, but typical for this class of tractor is around 4-4.5 meters. Overall Width: Not specified, but typically around 2-2.5...
Ford New Holland Tractor 6640 Workshop Service Repair Manual
👋 Introduction
Market Position
Positioning:
Positions the Ford New Holland 6640 as a robust agricultural tractor with this manual serving as an essential tool for maximizing its lifespan and performance.
Competitive Analysis
Comparison:
While not a direct comparison, the manual's comprehensive nature implies it rivals or surpasses OEM service documentation in terms of accessibility and user-friendliness for aftermarket support.
Key Features
Extensive Coverage:
Highlights the breadth of information, covering 'every major part and system,' differentiating it from more specialized or condensed repair guides.
Detailed Instructions:
Emphasizes the value of 'clear, step-by-step instructions and wiring diagrams' for ease of use by technicians and owners.
Troubleshooting Guides:
Points to integrated troubleshooting sections as a significant benefit for quickly resolving operational issues.
Part Identification:
Mentions 'common brand names' like Bosch, K&N, Denso, suggesting the manual may aid in identifying compatible aftermarket parts or OEM supplier cross-references.
📋 Manual Details
Coverage Areas
Primary Coverage:
Comprehensive service, repair, and maintenance for Ford New Holland 6640 Tractor.
Information not explicitly stated, but described as 'comprehensive' covering 'over 100 parts and systems'.
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English (presumed based on product description).
Format
Format:
Digital (implied by online sales, likely PDF).
📖 Manual Coverage
Systems Covered
Engine:
Detailed coverage of engine mechanics, including disassembly, assembly, inspection, and repair of internal components (pistons, rings, bearings, crankshaft, camshaft, cylinder head, valves, etc.).
Fuel System:
Includes fuel injection system, pumps, injectors, filters, fuel lines, and troubleshooting for fuel delivery issues.
Cooling Lubrication:
Covers radiator, water pump, thermostat, hoses, fan, oil pump, oil filter, oil passages, and lubrication system maintenance.
Drivetrain Transmission:
In-depth coverage of clutch operation and repair, transmission gears, shifting mechanisms, final drives, and differential systems. Specific transmission types (e.g., PowerShuttle, SynchroShuttle) would be detailed.
Electrical Electronics:
Detailed wiring diagrams, troubleshooting guides for electrical components, sensors, charging system (alternator/generator), starting system (starter motor), battery maintenance, gauges, switches, and lighting systems.
Hydraulic System:
Likely includes coverage of the hydraulic pump, control valves, cylinders, filters, fluid specifications, and troubleshooting for hydraulic lift and auxiliary functions.
Braking System:
Covers brake system operation, components (master cylinder, wheel cylinders, brake pads/shoes, hydraulic lines), bleeding procedures, and potential issues.
Steering System:
Details steering linkages, power steering pump, hydraulic steering components, and troubleshooting for steering performance.
Exterior Bodywork:
Includes information on body panels, fenders, cab mounting, doors, hinges, latches, mirrors, lighting (headlights, taillights, work lights), and exterior trim.
Regular maintenance procedures such as oil changes, filter replacements, lubrication points, greasing schedules, and fluid level checks.
Troubleshooting:
Comprehensive troubleshooting guides with symptoms, causes, and corrective actions for various engine, drivetrain, electrical, and hydraulic issues.
Repair Rebuild:
Detailed step-by-step instructions for component removal, disassembly, cleaning, inspection, repair, reassembly, and installation for most major systems.
Diagnostic Testing:
Guidance on performing diagnostic tests, including pressure tests, electrical resistance checks, and flow tests for various systems.
Wiring Diagrams:
Inclusion of detailed electrical wiring diagrams for accurate diagnosis and repair of electrical faults.
Technical Depth
Depth:
Advanced technical depth covering complete overhauls, component diagnostics, and specialized repair procedures, suitable for professional mechanics and experienced users.
📊 Manual Specifications
File Format
Format:
Likely PDF; searchability and printability are key features for workshop manuals.
Print Quality
Quality:
High-resolution diagrams and text for clarity, essential for workshop use.
Binding Type
Binding:
N/A (digital format).
Paper Type
Type:
N/A (digital format).
⚙️ Engine Specifications
Primary Engine
Engine Family:
Ford New Holland Genesis series engines (likely 4-cylinder diesel).
Displacement:
Specific displacement not provided, but typical for this tractor class would be in the 3.0L to 4.0L range.
Power Output:
Specific horsepower and torque figures are not provided but would typically range from 70-90 HP for a tractor of this class.
Performance
Turbocharged:
Many models in this series were turbocharged for increased power and efficiency.
Fuel System
Injection Type:
Likely direct injection, potentially with mechanical or electronic fuel injection pumps depending on the specific variant and year.
Fuel Type:
Diesel
🔧 Transmission
Standard
Type:
Various options typically available, including manual gearboxes with shuttle, or more advanced 'SynchroShuttle' or 'PowerShuttle' transmissions offering on-the-go directional changes.
Requires specific tractor transmission fluid (e.g., Ford/New Holland M2C134-D or equivalent).
📐 Dimensions
Exterior
Overall Length:
Not specified, but typical for this class of tractor is around 4-4.5 meters.
Overall Width:
Not specified, but typically around 2-2.5 meters.
Weights
Operating Weight:
Not specified, but typically in the 3000-4000 kg range, depending on configuration.
🛡️ Safety Features
Ratings
Rollover Protection:
ROPS (Roll-Over Protective Structure) would be standard or optional, with specific seatbelt requirements.
Active Features
Braking System:
Wet disc brakes for durability and performance.
Passive Features
Operator Station:
Operator safety features include guarded PTO shafts, safety interlocks on transmissions, and potentially operator presence controls.
💡 Technology Features
Infotainment
Cabin Features:
Basic cabin amenities would include a radio/cassette player in some configurations, and functional HVAC (Heating, Ventilation, and Air Conditioning) if equipped.
Driver Assistance
Instrumentation:
Features a comprehensive dashboard with gauges for engine RPM, coolant temperature, fuel level, oil pressure, and warning lights for critical systems.
Connectivity
Pto Controls:
Includes controls for Power Take-Off (PTO) engagement, typically 540/1000 RPM PTO options.
🔧 Maintenance
Service Intervals
Engine Oil Filter:
Typically 250 hours for engine oil and filter changes, but consult specific tractor data.
Transmission Hydraulic Fluid:
Intervals vary but generally around 1000-1200 hours for transmission and hydraulic fluid changes, along with filter replacements.
Fluid Specifications
Engine Oil:
API CG-4 or CH-4 rated diesel engine oil, viscosity typically 15W-40, but consult manual for specific ambient temperature recommendations.
Transmission Hydraulic Fluid:
Ford/New Holland M2C134-D or equivalent, crucial for proper operation of the transmission, hydraulics, and wet brakes.
Coolant:
Ethylene glycol-based antifreeze with corrosion inhibitors, typically a 50/50 mix with distilled water.
Known Issues
Common Wear Items:
Clutch wear, hydraulic pump wear, potential for electrical connector corrosion, PTO clutch pack wear, and common diesel engine component wear.
Troubleshooting Focus:
The manual is invaluable for diagnosing issues like loss of hydraulic power, transmission slippage, starting problems, and overheating.
📚 Vehicle History
Brand Heritage
Manufacturer:
Ford was a pioneer in agricultural machinery, with its tractor division eventually becoming part of New Holland.
Model Evolution
Series:
The 6640 is part of the Ford New Holland Genesis series, representing a significant evolution in tractor design and technology from its predecessors.
Production
Production Years:
The Genesis series, including the 6640, was produced from the early to mid-1990s.
🏆 Awards & Recognition
Recognitions
Industry Standing:
Ford and New Holland tractors have a long-standing reputation for reliability and durability in the agricultural sector.