🏷️ Basic Information Identification Make: Freightliner Model: Business Class M2 100, 106, 106V, 112, 112V Product Type: Workshop Service Repair Manual 👋 Introduction Market Position Segment: Medium-duty commercial trucks Key Features Versatility: Designed for a wide range of vocational applications, offering configurable chassis and powertrain options. Durability: Built for demanding commercial use, emphasizing robust construction and reliable components. Manual Value Proposition: Provides technicians and owner-operators with the essential information to perform maintenance, diagnosis, and repairs efficiently. 📋 Manual Details Coverage Areas Primary Coverage: Freightliner Business Class M2 Series Trucks (100, 106, 106V, 112, 112V) Engine Coverage: Caterpillar 3126/C7 I6, Cummins ISB5.9 I6, ISB6.7 I6, ISC I6, ISL I6, ISL-G I6, Detroit Diesel DD13 I6, Mercedes-Benz MBE900 I4, Mercedes-Benz MBE900 I6 Transmission Coverage: Eaton Fuller Manual Transmissions, Allison Automatic Transmissions, Freightliner AMT3 Automated-Manual Transmissions, Mercedes-Benz Automated-Manual Transmissions, Mercedes-Benz Manual Transmission MBT520S-6D/MBT660S-6O Page Count Estimated Pages: 2600+ Manual Type Type: Workshop Service and Repair Manual (with Maintenance Information) Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Powertrain: Engine Systems (Intake, Cooling, Exhaust, Fuel, Air Compressor, Alternators, Starters), Transmission Systems (Manual, Automatic, Automated-Manual), Driveline Systems, Axle Systems (Front, Rear, Differential Carrier, Thru-Shaft) Chassis: Frame and Frame Components, Suspension Systems, Steering Systems, Brake Systems, Wheels and Tires, Clutch System, Hydraulic Clutch Control Electrical: Electrical Systems, Electrical Connection Protection, Lighting System, Multiplexing, Instruments Systems, Controls Systems, Datalink Repair, Alternators and Starters Body And Interior: Cab Door & Frame, Trim Panel Removal and Installation, Window Glass-Mirrors, Wiper & Washer, Hood, Grille, and Cab Fenders, Bostrom Seats, Restraint Systems, Climate Control Panel, Heating & Ventilation, Air Conditioning, Refrigerant Service Auxiliary Systems: Air Compressor Systems, Air Dryer (AD-IS), Diesel Exhaust Fluid (DEF) System Procedures Included Maintenance: Scheduled Maintenance, Fluid Checks and Replacements, Filter Replacements, Belt Inspections and Replacements Repair And Rebuild: Engine Overhaul, Transmission Rebuilds, Brake System Repairs, Suspension Component Replacement, Steering Component Replacement, Electrical Component Diagnosis and Repair, HVAC System Servicing Diagnostics And Troubleshooting: Component-Specific Troubleshooting, Electrical System Diagnostics, Engine Performance Issues, Transmission Shifting Problems, Brake System Faults Special Procedures: Axle Alignment, Clutch System Service, Hydraulic Clutch Control, Differential Carrier Repair, Thru-Shaft Repair, Single or Rearmost Axle Yoke Service, Isolator Replacement, Drive Belt Replacement, Air Compressor Service Technical Depth Depth: Comprehensive diagnostic procedures, detailed repair instructions, exploded views, tightening torques, service specifications, electrical diagrams, troubleshooting guides, and component-level diagnostics. 📊 Manual Specifications File Format Format: PDF Print Quality Printability: Fully printable (selected pages or whole manual) Binding Type Binding: N/A (Digital PDF Download) Paper Type Paper: N/A (Digital PDF Download) Searchability Text Search: Likely searchable text content within the PDF (dependent on OCR quality of the source) Illustrations Visual Aid Quality: Illustrated with pictures and diagrams, including detailed exploded views. ⚙️ Engine Specifications Primary Engine Engine Family Examples: Caterpillar 3126/C7, Cummins ISB/ISC/ISL series, Detroit Diesel DD13, Mercedes-Benz MBE900 Performance Horsepower Range: Varies significantly based on specific engine and configuration, typically from approximately 170 HP to over 400 HP. Torque Range: Varies significantly based on specific engine and configuration, typically from approximately 420 lb-ft to over 1200 lb-ft. Fuel System Fuel Delivery Type: Commonly features electronically controlled unit injectors or common rail systems, depending on the engine manufacturer. Emissions Emissions Control: May incorporate Diesel Particulate Filters (DPF), Selective Catalytic Reduction (SCR) with Diesel Exhaust Fluid (DEF) injection, and Exhaust Gas Recirculation (EGR) systems depending on model year and emissions regulations. Cooling System Cooling Type: Pressurized liquid cooling system with radiator, fan, and thermostat. 🔧 Transmission Standard Transmission Types: Manual (Eaton Fuller), Automatic (Allison), Automated-Manual (Freightliner AMT3, Mercedes-Benz) Optional Transmission Options: Wide range of Eaton Fuller manual transmissions (e.g., RT series) and Allison automatic transmissions (e.g., 1000, 2000 series) depending on application and GVWR. Features Shift Control: Includes procedures for manual shift linkages and automated transmission control modules. Fluid Specifications Atf Type: Allison Transmissions typically require TES 295 approved fluids (e.g., Dexron III/VI compatible, but specific TES 295 is recommended for longevity). Manual Transmission Fluid: Specific GL-4 or GL-5 rated gear oil, with viscosity dependent on ambient temperature (e.g., SAE 75W-90, SAE 80W-90). 📐 Dimensions Exterior Wheelbase Range: Highly variable based on configuration, typically ranging from 130 inches to 250+ inches. Weights Gvwr Range: Class 4 to Class 7, typically ranging from 16,000 lbs to 33,000 lbs GVWR. Gcwr Range: Can exceed 50,000 lbs GCWR depending on configuration and engine. 🛡️ Safety Features Ratings Crash Test Data: As a commercial vehicle, specific NHTSA ratings may vary. Focus is on vocational safety features and structural integrity for intended use. Active Features Braking System: Hydraulic or air-over-hydraulic braking systems, often with ABS (Anti-lock Braking System) and rear-wheel anti-lock (RWAL) depending on configuration. Steering System: Power steering system for ease of maneuverability. Passive Features Seat Belts: Standard seat belt systems for driver and passenger. Cab Construction: Reinforced cab structure designed for durability and operator protection. 💡 Technology Features...