The Gilera GP 800 i.e., produced between 2007 and 2009, represents a significant entry into the maxi-scooter segment, blending the practicality of a scooter with the performance and ergonomics typically found in motorcycles. Powered by a robust 799 cc V-twin engine, it delivers impressive horsepower and torque, making it a capable machine for both urban commuting and longer journeys. Notable features include its sporty handling, premium Italian design, and the option of an Anti-lock Braking System (ABS) for enhanced safety. This model stands out with its powerful engine in a scooter platform and a design philosophy aimed at bridging the gap between two-wheeled vehicle categories. This comprehensive workshop service repair manual provides detailed guidance for the Gilera GP 800 i.e. (engine code M340M). It covers full mechanical and electrical repair, diagnostics, and maintenance, encompassing all major systems such as the engine management, fuel system, cooling, lubrication, transmission, brakes, suspension, electrical system, and chassis. The manual includes step-by-step repair procedures, diagnostic flowcharts, troubleshooting guides, and technical specifications with factory-level detail, including torque values and special tool requirements. This resource is invaluable for owners and technicians seeking to maintain and repair the vehicle effectively, ensuring its optimal performance and longevity. 🏷️ Basic Information Identification Make: Gilera Model: GP 800 i.e Year: 2007-2009 Type: Workshop Service Repair Manual Codes Engine Code: M340M 👋 Introduction Market Position Segment: Maxi-scooter, performance scooter Target Audience: Enthusiasts, independent repair shops, owners performing DIY maintenance and repairs Competitive Analysis Competitors: Suzuki Burgman 650, Yamaha TMAX 500, BMW C650 GT Key Features Unique Selling Points: Powerful V-twin engine in a scooter platform, sporty handling, premium Italian design Manual Value Benefit: Empowers owners and technicians with factory-level repair knowledge, reduces reliance on expensive dealerships, facilitates proactive maintenance 📋 Manual Details Coverage Areas Primary Coverage: Full mechanical and electrical repair, diagnostics, maintenance Secondary Coverage: Bodywork, chassis, suspension, brakes, electrical system, fuel system, cooling system, lubrication system, engine, transmission Page Count Estimated Pages: 500+ Manual Type Type: Factory Service Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Management: EFI, ignition timing, sensors, actuators, ECU troubleshooting Fuel System: Fuel injection system, fuel pump, injectors, pressure regulator Cooling System: Radiator, water pump, thermostat, coolant flow, fan operation Lubrication System: Oil pump, oil filter, oil circulation, oil pressure Transmission: CVT (Continuously Variable Transmission) operation, maintenance, and repair Brakes: Hydraulic system, ABS, brake caliper overhaul, fluid replacement, bleeding procedures Suspension: Front fork, rear shock absorber, linkages, adjustment, and overhaul Electrical System: Wiring diagrams, battery, charging system, starter, lighting, ignition, instrument panel Chassis Frame: Frame inspection, steering system, wheel alignment Bodywork: Fairings, seating, panel removal and installation, cosmetic repairs Procedures Included Scheduled Maintenance: Oil changes, filter replacements, spark plug replacement, chain adjustment (if applicable), valve clearance checks Troubleshooting: Diagnostic flowcharts for common and uncommon problems, fault code interpretation Repair Procedures: Step-by-step instructions for component removal, disassembly, inspection, repair, and reassembly Diagnostic Procedures: Using diagnostic tools, checking sensor data, verifying component operation Technical Depth Depth: Comprehensive, from basic fluid checks to full engine rebuilds and complex electrical diagnostics Detail Level: Factory-level detail with torque specifications, clearances, and special tool requirements 📊 Manual Specifications File Format Format: PDF Searchability: Searchable text for quick information retrieval Printability: Printable pages for on-hand reference Print Quality Image Resolution: High-resolution for clear illustrations and diagrams Binding Type Type: Digital (PDF Download) - No physical binding Paper Type Type: Digital (PDF) - No physical paper ⚙️ Engine Specifications Primary Engine Engine Type: V-twin, four-stroke, SOHC, 8 valves Displacement: 799 cc Bore X Stroke: 75 mm x 80 mm Compression Ratio: 10.0:1 Performance Horsepower: 53.7 HP @ 7,000 RPM Torque: 70 Nm @ 6,250 RPM Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) - Mikuni Fuel Type: Unleaded gasoline Ignition Ignition System: Electronic ignition Cooling Cooling Method: Liquid-cooled Lubrication Lubrication System: Wet sump 🔧 Transmission Standard Type: Automatic CVT (Continuously Variable Transmission) Drive Type: Belt drive to rear wheel Features Engagement: Automatic centrifugal clutch Fluid Specifications Transmission Fluid: Refer to manual for specific CVT fluid type and capacity (often specialized, e.g., SAE 75W-90 or specific CVT fluid) 📐 Dimensions Exterior Length: Approx. 2,235 mm (88.0 in) Width: Approx. 820 mm (32.3 in) Height: Approx. 1,485 mm (58.5 in) Wheelbase: Approx. 1,580 mm (62.2 in) Weights Dry Weight: Approx. 225 kg (496 lbs) Gross Vehicle Weight Rating: Refer to manual Wheels Tires Front Tire Size: 120/70-16 Rear Tire Size: 160/60-15 Wheel Bolt Pattern: Refer to manual (likely 4-bolt) 🛡️ Safety Features Ratings Crash Test Results: N/A (Motorcycle/Scooter classification, not typically subject to automotive crash ratings) Active Features ABS: Available (ABS-equipped models) Braking System: Dual front discs, single rear disc Passive Features Lighting: Halogen headlights, LED taillights 💡 Technology Features Infotainment Instrument Panel: Digital LCD display with analog tachometer, speedometer, fuel gauge, temperature gauge, odometer, trip meters, clock Lighting Control: Manual...