2007-2009 Gilera GP800 I.E. Factory Service Repair Manual 2008
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🏷️ Basic Information Identification Make: Gilera Model: GP800 I.E. Year: 2007-2009 Vehicle Type: Maxi-scooter Market Segment: Performance Maxi-scooter 👋 Introduction Market Position Market Positioning: High-performance maxi-scooter competing with models from Yamaha, Suzuki, and BMW in its era. Competitive Analysis Key Competitors: Yamaha TMAX, Suzuki Burgman 650, BMW C600 Sport/C650GT (though the latter are slightly later models) Key Features Performance Orientation: Designed for touring and sporty riding, offering motorcycle-like performance in a scooter package. Engine Size Class: One of the largest displacement engines in the maxi-scooter segment at its introduction. Value Proposition Diy Support: Explicitly marketed for DIY enthusiasts and local mechanics, signifying comprehensive repair coverage. 📋 Manual Details Coverage Areas Applicable Years: 2007, 2008, 2009 Geographic Coverage: Global (based on factory service standards) Variants Covered: GP800 I.E. (Fuel Injected) Page Count Estimated Page Count: Comprehensive (exact number not provided, but described as complete factory manual) Manual Type Manual Type: Factory Service Repair Manual Language Language: English Format File Format: PDF/ZIP Delivery Method: Instant Download 📖 Manual Coverage Systems Covered Engine System: Complete engine overhauls, component diagnostics, tuning Fuel System: Fuel injection system diagnostics, cleaning, component testing, pressure checks Electrical System: Wiring diagrams, component testing, troubleshooting, battery, charging system, ignition, lighting Braking System: Front and rear brake system service, fluid replacement, component inspection, ABS (if applicable) Suspension System: Front fork service, rear shock absorber replacement, adjustments, bearing service Cooling System: Coolant flush and fill, radiator service, fan operation, thermostat testing Chassis And Frame: Frame inspection, steering head bearing service, swingarm maintenance Bodywork And Trim: Fairing removal/installation, plastic components, seating Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, spark plug service, fluid checks Troubleshooting: Diagnostic procedures for common and uncommon faults across all systems Repair: Detailed step-by-step repair instructions for all major and minor components Diagnostics: Specific diagnostic trees and fault code interpretation Pre Delivery Inspection: Factory pre-delivery checks and setup procedures Technical Depth Technical Depth: Comprehensive from basic maintenance to complete engine rebuilds and advanced diagnostics 📊 Manual Specifications File Format File Quality: PDF format offers searchable text and printable pages (assuming standard factory manual quality) Compatibility: WIN/MAC/LINUX Required Software: Unzipper software (e.g., WinRAR) required for ZIP file Print Quality Print Quality: Digital PDF format allows for high-quality printing of individual pages or sections Binding Type Binding Type: Not applicable (digital format) Paper Type Paper Type: Not applicable (digital format) ⚙️ Engine Specifications Primary Engine Engine Type: V-twin, four-stroke Displacement: 799 cc Bore X Stroke: 75.6 mm x 44.9 mm (typical for this engine family) Cooling System: Liquid-cooled Valve Train: SOHC, 4 valves per cylinder Performance Horsepower: Approx. 54.7 HP (40.8 kW) @ 7,000 RPM Torque: Approx. 70 Nm (51.6 lb-ft) @ 5,500 RPM Fuel System Fuel Delivery: Electronic Fuel Injection (I.E.) Fuel Type: Unleaded gasoline Ignition System: Electronic Ignition (CDI or similar) 🔧 Transmission Standard Transmission Type: Automatic (CVT - Continuously Variable Transmission) Drive Type: Belt drive to rear wheel Features Transmission Fluid: Specific CVT fluid required (refer to manual for part number and type) 📐 Dimensions Exterior Length: Approx. 2,235 mm (88.0 in) Width: Approx. 770 mm (30.3 in) Height: Approx. 1,460 mm (57.5 in) Wheelbase: Approx. 1,590 mm (62.6 in) Weights Dry Weight: Approx. 235 kg (518 lbs) Gross Vehicle Weight Rating: Not specified, but capacity for rider and passenger. 🛡️ Safety Features Ratings Crash Test Ratings: Not applicable for this vehicle type in the same way as cars. Active Features Braking System: Dual front discs, single rear disc. ABS may be an optional feature on some models. Lighting: Headlight, taillight, turn signals, brake lights. Passive Features Body Construction: Steel frame, aerodynamic fairings. 💡 Technology Features Infotainment Instrument Cluster: Digital and analog gauges, tachometer, speedometer, fuel gauge, odometer, trip meter, clock. Driver Assistance ABS Availability: Anti-lock Braking System (ABS) was an option on some models. Connectivity Diagnostic Port: On-board diagnostics port for connecting to service tools (coverage for this port is crucial in the manual). 🔧 Maintenance Service Intervals Engine Oil Change: Typically every 6,000 km or 12 months, whichever comes first (refer to manual for exact specification). Air Filter Replacement: Check/clean at scheduled intervals, replace as needed (refer to manual). Spark Plug Replacement: Refer to manual for mileage or time interval. Fluid Specifications Engine Oil Type: Synthetic SAE 10W-40 or 15W-50 motorcycle oil (API SG or higher, JASO MA certified) - confirm with manual. Engine Oil Capacity: Approx. 1.8 liters (check manual for precise capacity with filter change). Coolant Type: Ethylene glycol-based coolant (50/50 mix with distilled water) - refer to manual for specific part number. Brake Fluid Type: DOT 4 recommended (confirm with manual). Known Issues Common Issues General: Potential for CVT belt wear over time, fuel injector cleaning, electrical connectors susceptibility to corrosion in damp environments. Diagnostic Challenges: Proper diagnosis of fuel injection and electrical systems requires understanding of specific Gilera diagnostic procedures. 📚...