🏷️ Basic Information Identification Make: Gilera Model: GP800 IE Product Name: GILERA GP800 IE Service Repair Manual PDF Download Codes Chassis Code: M38 Engine Code: M38 👋 Introduction Market Position Vehicle Segment: Maxi-scooter, high-performance urban commuter Competitive Analysis Key Competitors: Suzuki Burgman 650, Yamaha TMAX 500/530, Honda Silver Wing Key Features Engine Layout: Large displacement, parallel-twin engine, unusual for its segment at the time. Performance Focus: Designed for strong acceleration and highway cruising capabilities. Design Influence: Sportbike-inspired styling and ergonomics. 📋 Manual Details Coverage Areas Coverage Scope: Comprehensive repair, maintenance, rebuilding, refurbishing, and restoration Page Count Estimated Pages: Hundreds of pages (specific count not provided in product info) Manual Type Type: Service Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Detailed information on engine disassembly, inspection, repair, and reassembly of all internal components. Engine Fuel System: In-depth coverage of the electronic fuel injection (IE) system, including fuel pump, injectors, pressure regulator, and ECU. Ignition System: Details on ignition coils, spark plugs, timing, and related electronic components. Cooling System: Information on radiator, coolant, water pump, thermostat, and fan operation. Exhaust System: Coverage of exhaust manifold, catalytic converter, and muffler for emissions and performance. Transmission System: Details on the automatic transmission (CVT) operation, maintenance, and repair procedures. Chassis And Frame: Inspection, repair, and alignment of the main frame and subframes. Suspension System: Front and rear suspension components, including forks, shock absorbers, linkages, and bearings. Braking System: Front and rear brake systems, including calipers, discs, master cylinders, brake lines, and ABS (if applicable). Steering System: Handlebar, steering stem, and steering head bearing maintenance and repair. Electrical System: Wiring diagrams, battery, alternator, starter motor, lighting, and electronic control units (ECU). Bodywork And Trim: Fairings, body panels, seat, and interior trim removal, installation, and repair. Wheels And Tires: Wheel bearing maintenance, tire replacement, and wheel balancing. Diagnostic Troubleshooting: Systematic troubleshooting guides and procedures for identifying and resolving common issues. Procedures Included Routine Maintenance: Oil changes, filter replacements, spark plug service, brake fluid checks, chain adjustment (if applicable). Major Repairs: Engine rebuilds, transmission overhauls, suspension overhauls, and brake system repairs. Electrical Troubleshooting: Diagnosis and repair of electrical faults using wiring diagrams and test procedures. Suspension Adjustment: Fork and shock absorber adjustments and rebuilds. Fuel System Servicing: Injector cleaning, fuel filter replacement, and fuel pressure testing. Bodywork Repair: Panel replacement, painting, and cosmetic repairs. Technical Depth Depth: Highly detailed, suitable for professional mechanics and advanced DIY enthusiasts. Diagnostic Capabilities: Includes diagnostic trouble codes (DTCs) and specific troubleshooting trees. Rebuild Instructions: Comprehensive step-by-step rebuild instructions for major vehicle components. 📊 Manual Specifications File Format File Type: PDF (Portable Document Format) Searchability: Likely text-searchable for efficient information retrieval. Print Quality Image Resolution: High resolution for clear diagrams and illustrations. Binding Type Digital Format: N/A (Digital Download) Paper Type Digital Format: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Liquid-cooled, four-stroke, parallel-twin Displacement: 799 cc Bore X Stroke: 75 mm x 90 mm Compression Ratio: 9.0:1 Performance Horsepower: Approx. 55 HP (41 kW) @ 7,250 RPM Torque: Approx. 71 Nm (52 lb-ft) @ 6,000 RPM Fuel System Induction: Electronic Fuel Injection (IE) with 45 mm throttle body Fuel Type: Unleaded gasoline Lubrication Oil Type: SAE 10W-40 API SG/SH/SJ or higher (refer to manual for specific grade) Oil Capacity: Approx. 2.4 liters (with filter change) (verify in manual) 🔧 Transmission Standard Type: Automatic Continuously Variable Transmission (CVT) Features Drive Type: Belt drive to rear wheel Gear Reduction: Specific reduction ratios not detailed in product info, but typical for large scooter CVT. Maintenance Cv Fluid Type: Specific CVT fluid required (refer to manual for part number and type) 📐 Dimensions Exterior Length: Approx. 2,230 mm Width: Approx. 790 mm Height: Approx. 1,350 mm Wheelbase: Approx. 1,590 mm Weights Dry Weight: Approx. 200 kg Curb Weight: Approx. 215 kg (with fluids) Cargo Underseat Storage: Substantial underseat storage, capable of holding two helmets. 🛡️ Safety Features Ratings ABS: Available with ABS (Anti-lock Braking System) on some models/variants. Active Features Braking System Front: Dual 280 mm discs with 2-piston calipers. Braking System Rear: 280 mm disc with 2-piston caliper. Passive Features Lighting: Halogen headlights, LED tail light. 💡 Technology Features Infotainment Instrument Cluster: Digital and analog display with speedometer, tachometer, fuel gauge, engine temperature, and indicator lights. Driver Assistance ABS System: Optional ABS system for enhanced braking control. Connectivity ECU Control: Engine control unit (ECU) manages fuel injection, ignition timing, and other engine parameters. 🔧 Maintenance Service Intervals Engine Oil Change: Every 5,000 - 7,000 km or annually (refer to manual for precise interval). Air Filter Check: Check every 5,000 km, replace as needed. Spark Plug Replacement: Typically around 10,000 - 15,000 km (refer to manual for specific plug type and gap). Brake Fluid Flush: Every 2 years. Cv Belt Inspection: Inspect regularly, replace typically...