🏷️ Basic Information Identification Make: Gilera Model: Nexus 125 Year: 2007-2008 👋 Introduction Market Position Category: Maxi-scooter Target Audience: Owners, independent repair shops, and professional technicians servicing Gilera Nexus 125 scooters. Key Features Value Proposition: Provides factory-level diagnostic, repair, and maintenance information for accurate and efficient servicing. Content Source: Original factory service manual, ensuring accuracy and completeness. Competitive Analysis Competitors: Competed with models like the Yamaha X-MAX 125, Suzuki Burgman 125, and Piaggio Xevo 125. 📋 Manual Details Coverage Areas Manual Type: Service Repair Workshop Manual Language: English Page Count: 327 Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Detailed engine diagnostics, overhaul, and repair procedures Power Supply: Ignition system, charging system, starting system Suspensions: Front and rear suspension inspection, adjustment, and repair Chassis: Frame inspection, alignment, and component replacement Braking System: Brake caliper, master cylinder, brake lines, and ABS (if applicable) servicing Cooling System: Radiator, coolant, water pump, and thermostat service Electrical System: Comprehensive wiring diagrams, component testing, and troubleshooting Bodywork: Panel removal/installation, trim, and exterior component repair Fuel System: Fuel tank, fuel pump, injectors/carburetor, fuel lines, and filters. Exhaust System: Exhaust pipes, muffler, catalytic converter (if fitted), and lambda sensor diagnostics. Wheels And Tires: Wheel bearing service, tire pressure, and inspection. Steering: Handlebar, steering stem, and bearings maintenance. Instruments And Controls: Dashboard, switches, cables, and levers. Procedures Included Maintenance: Scheduled maintenance tasks, fluid changes, filter replacements Troubleshooting: Diagnostic procedures for common and complex issues Repair: Step-by-step repair instructions for all major vehicle systems Diagnostics: Diagnostic flowcharts and fault code interpretation Pre Delivery: Pre-delivery inspection and setup procedures Torque Specifications: Crucial torque values for all fasteners during assembly and disassembly. Special Tools: List and usage of specific tools required for certain repair and maintenance procedures. Wiring Diagrams: Detailed electrical schematics for accurate fault finding and component identification. Technical Depth Depth: Comprehensive, covering everything from basic maintenance to complete engine rebuilds and advanced electrical diagnostics, as used by professional technicians. Diagnostic Charts: Flowcharts for troubleshooting various symptoms, guiding the technician through a systematic diagnostic process. 📊 Manual Specifications File Format File Type: PDF Compatibility: All Versions of Windows & Mac Requirements: Adobe PDF Reader Searchability: Likely text-searchable due to PDF format, aiding quick information retrieval. Printability: Printable pages for convenient workshop use. Index Capability: PDF format usually allows for keyword searching and chapter navigation, enhancing usability. ⚙️ Engine Specifications Primary Engine Engine Type: Likely single-cylinder, four-stroke (common for 125cc scooters of this era). Displacement: 125cc (as indicated by model name) Fuel System Fuel Delivery: Likely electronic fuel injection (EFI) or carburetor, depending on specific market and variant. Performance Power Output Estimate: Approx. 15-18 HP (typical for 125cc maxi-scooters, specific data in manual). Torque Estimate: Approx. 12-14 Nm (specific data in manual). Engine Code Engine Code Identifier: Specific engine codes (e.g., M381M) would be detailed within the manual, crucial for parts identification. Cooling System Cooling Method: Liquid-cooled, featuring a radiator and fan. Ignition System Ignition Type: Electronic ignition (CDI or similar). 🔧 Transmission Standard Transmission Type: Automatic (CVT - Continuously Variable Transmission) is standard for this class of scooter. Features Clutch: Automatic centrifugal clutch. Gear Ratios Cvt Ratios: Specific ratio ranges for the CVT will be detailed in the manual, critical for performance tuning and diagnosis. 📐 Dimensions Exterior Classification: Maxi-scooter, designed for touring and urban commuting. Weights Dry Weight: Estimated around 170-180 kg; exact weight specification available in the manual. Max Load: Payload capacity will be specified in the manual, important for safe operation. 🛡️ Safety Features Active Features Braking Features: Disc brakes front and rear, with potential ABS availability. Passive Features Frame Construction: Tubular steel frame for rigidity and handling. Lighting Safety: Adequate lighting for visibility, including headlamp, taillamp, and turn signals. 💡 Technology Features Infotainment Instrument Cluster: Likely features a combination of analog and digital displays for speed, RPM, fuel level, and warning lights. Driver Assistance Braking System Tech: Integral braking system (linked front and rear brakes) and possibly ABS as an optional feature on higher trims. Connectivity Lighting: Halogen headlights and LED or incandescent taillights/indicators. 🔧 Maintenance Service Intervals Oil Change Interval: Likely 4,000-6,000 km or annually, refer to manual for precise interval. Spark Plug Replacement: Typically every 10,000-12,000 km. Air Filter Inspection: Regular inspection, replacement as needed (e.g., every 8,000 km). Coolant Replacement: Typically every 2 years or as per manual recommendation. Brake Fluid Replacement: Recommended every 2 years to maintain performance and prevent moisture absorption. Fluid Specifications Engine Oil Type: Likely SAE 10W-40 or 15W-50, API SG or higher, JASO MA certified. Specific viscosity and standard in manual. Coolant Type: Ethylene glycol-based coolant with corrosion inhibitors, typically a 50/50 mix with distilled water. Brake Fluid Type: DOT 4 is common for this era of scooter. Transmission Oil: Specific gear oil specification for the final drive reduction gears will be detailed. Not applicable to CVT...