GILERA NEXUS 250 SP Parts Manual Catalog Download PDF
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🏷️ Basic Information Identification Make: Gilera Model: Nexus 250 SP Vehicle Type: Maxi-scooter Codes Product Code: GILERA-NEXUS250SP-PARTS-MANUAL-DOWNLOAD-PDF 👋 Introduction Market Position Segment: Premium maxi-scooter segment. Target Audience: Commuters and touring riders seeking performance, comfort, and practicality. Competitive Analysis Key Competitors: Yamaha TMAX, Suzuki Burgman, Kymco Xciting series, BMW C series. Key Features Vehicle Positioning: Sporty maxi-scooter with a focus on performance and agile handling, often a more budget-friendly alternative to top-tier competitors. Manual Value Proposition: Provides essential OE part numbers and visual references for efficient maintenance and repair, crucial for owners and independent workshops. 📋 Manual Details Coverage Areas Scope: Complete parts catalog with exploded diagrams for all components. Page Count Estimated Pages: 150-250 (typical for this type of catalog) Manual Type Type: Parts Manual / Parts Catalog Language Language: English Format Format: PDF (Downloadable) 📖 Manual Coverage Systems Covered Engine: Cylinder, piston, crankshaft, valves, cooling system, lubrication system, fuel injection, exhaust system components. Transmission: CVT transmission components, clutch, variator, drive belt, gearbox internals. Chassis And Frame: Frame sections, subframes, swingarm, linkages, steering head bearings. Suspension: Front forks, rear shock absorber, suspension linkages, springs, seals. Brakes: Front and rear brake calipers, discs, master cylinders, brake lines, levers, pedals, ABS components (if applicable). Electrical System: Wiring harness, battery, alternator, starter motor, ignition system components, lights, sensors, ECU connectors. Fuel System: Fuel tank, fuel pump, fuel filter, injectors, fuel lines. Cooling System: Radiator, fan, water pump, coolant hoses, thermostat. Bodywork And Trim: Fairings, panels, seat, luggage compartments, mirrors, handlebars, levers, pedals, lighting units. Procedures Included Part Identification: Identification of every individual component with its official manufacturer part number. Assembly Disassembly Aid: Exploded diagrams facilitate understanding of component relationships for assembly and disassembly. Part Ordering Reference: Essential for accurate ordering of replacement parts. Technical Depth Depth: Highly detailed, focusing on component identification and relationships, crucial for parts replacement and workshop diagnostics. 📊 Manual Specifications File Format File Type: Portable Document Format (PDF) Searchability: Likely text-searchable if the PDF is well-generated. Print Quality Quality: Professional quality, with clear, enlargeable diagrams. Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, single-cylinder, liquid-cooled, 4-valve, SOHC (Piaggio Quasar engine family) Displacement: 244.3 cc Bore X Stroke: 72 mm x 60 mm Compression Ratio: 11.0:1 (approx.) Performance Horsepower: Approx. 23-24 HP (at 7,500 rpm) Torque: Approx. 23-24 Nm (at 6,000 rpm) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI), Magneti Marelli system typical. Fuel Type: Unleaded gasoline (95 RON recommended) Lubrication Oil Type: API SG/SH/SJ or higher, JASO MA certified synthetic or semi-synthetic motorcycle oil. Oil Capacity: Approx. 1.3 - 1.5 liters (including filter) Ignition Ignition System: Digital electronic ignition with variable advance. Cooling System Cooling Medium: Ethylene glycol-based coolant mixture. 🔧 Transmission Standard Type: Automatic Continuously Variable Transmission (CVT) Drive System: Belt drive to rear wheel. Features Clutch Type: Automatic centrifugal dry clutch. Gear Reduction: Epicyclic reduction gear. 📐 Dimensions Exterior Length: Approx. 2180 mm Width: Approx. 780 mm Height: Approx. 1430 mm (seat height variable) Weights Dry Weight: Approx. 180-185 kg Gross Vehicle Weight Rating: Approx. 360 kg Wheels And Tires Front Tire: 120/70-14 Rear Tire: 140/70-14 Wheel Type: Cast aluminum alloy. Fuel Capacity Fuel Tank Capacity: 15 liters (including reserve) 🛡️ Safety Features Ratings Crash Safety: No specific official crash test ratings (e.g., NHTSA/Euro NCAP) typically available for this vehicle class. Active Features Braking System Front: Dual 260 mm discs with 4-piston calipers (often Brembo). Braking System Rear: 240 mm disc with 2-piston caliper. ABS: Available as an optional feature on some SP models (e.g., ABS variant). Passive Features Lighting: Halogen headlights, LED tail light and indicators on some versions. Visibility: Large windscreen for rider protection, large mirrors. 💡 Technology Features Infotainment Instrument Cluster: Digital and analog combination instrument cluster providing speed, RPM, fuel level, temperature, clock, trip meters. Driver Assistance ABS Availability: Optional ABS system on certain configurations enhances braking safety. Connectivity Lighting System: Integrated lighting system with front and rear indicators and a robust headlight setup for nighttime visibility. 🔧 Maintenance Service Intervals Oil Change: Every 6,000 - 10,000 km or annually (refer to specific manual for precise interval). Air Filter Check: Every 6,000 km, replace as needed. Spark Plug Replacement: Every 12,000 - 18,000 km. Cvt Belt Inspection: Every 12,000 km, replace around 18,000 - 24,000 km depending on wear. Valve Clearance Check: Every 18,000 - 24,000 km. Fluid Specifications Engine Oil: API SG/SH/SJ or higher, JASO MA certified 10W-40 or 15W-50 (depending on climate). Coolant: Ethylene glycol-based antifreeze/coolant, 50/50 mixture with distilled water. Brake Fluid: DOT 4 (check manual for specific requirements). Gear Oil: Specific gear oil for scooter transmissions (e.g., SAE 80W-90 API GL-4). Known Issues Cvt Wear: Like many scooters, CVT components (belt, rollers, clutch) can wear over time and require periodic replacement. Electrical Connections: Corrosion on...
No specific official crash test ratings (e.g., NHTSA/Euro NCAP) typically available for this vehicle class.
Active Features
Braking System Front:
Dual 260 mm discs with 4-piston calipers (often Brembo).
Braking System Rear:
240 mm disc with 2-piston caliper.
ABS:
Available as an optional feature on some SP models (e.g., ABS variant).
Passive Features
Lighting:
Halogen headlights, LED tail light and indicators on some versions.
Visibility:
Large windscreen for rider protection, large mirrors.
💡 Technology Features
Infotainment
Instrument Cluster:
Digital and analog combination instrument cluster providing speed, RPM, fuel level, temperature, clock, trip meters.
Driver Assistance
ABS Availability:
Optional ABS system on certain configurations enhances braking safety.
Connectivity
Lighting System:
Integrated lighting system with front and rear indicators and a robust headlight setup for nighttime visibility.
🔧 Maintenance
Service Intervals
Oil Change:
Every 6,000 - 10,000 km or annually (refer to specific manual for precise interval).
Air Filter Check:
Every 6,000 km, replace as needed.
Spark Plug Replacement:
Every 12,000 - 18,000 km.
Cvt Belt Inspection:
Every 12,000 km, replace around 18,000 - 24,000 km depending on wear.
Valve Clearance Check:
Every 18,000 - 24,000 km.
Fluid Specifications
Engine Oil:
API SG/SH/SJ or higher, JASO MA certified 10W-40 or 15W-50 (depending on climate).
Coolant:
Ethylene glycol-based antifreeze/coolant, 50/50 mixture with distilled water.
Brake Fluid:
DOT 4 (check manual for specific requirements).
Gear Oil:
Specific gear oil for scooter transmissions (e.g., SAE 80W-90 API GL-4).
Known Issues
Cvt Wear:
Like many scooters, CVT components (belt, rollers, clutch) can wear over time and require periodic replacement.
Electrical Connections:
Corrosion on connectors can sometimes lead to intermittent electrical faults.
Suspension Bushings:
Wear in suspension bushings or steering head bearings can affect handling.
📚 Vehicle History
Brand Heritage
Brand Origin:
Gilera is an Italian manufacturer with a long history in motorcycle production, founded in 1909. It is now part of the Piaggio Group.
Model Evolution
Introduction Year:
The Gilera Nexus line was introduced in the early 2000s.
Nexus Family:
The Nexus was Gilera's flagship sporty maxi-scooter, competing directly with established players like the Yamaha TMAX.
250Cc Variant:
The 250 SP variant utilized the Piaggio Master 250 engine (shared with some Aprilia and Piaggio models), offering a balance of performance and economy.
Production
Production Period:
Mid-2000s to early 2010s (specific years vary by market and model update).
Manufacturing Location:
Primarily Italy (Piaggio Group manufacturing facilities).
🏆 Awards & Recognition
Recognitions
Model Accolades:
The Nexus line was generally well-received for its chassis dynamics and sporty performance, though specific awards for the 250 SP are not widely documented.