🏷️ Basic Information Identification Make: Gilera Model: Nexus 300 IE Model Year Coverage: 2008 onwards Product Type: Digital Workshop Repair Manual Codes Engine Code: M312M 👋 Introduction Market Position Market Segment: Premium sport scooter segment Competitive Analysis Competitors: Suzuki Burgman 250/400, Yamaha XMAX 250, Kymco Xciting 250/300 Key Features Vehicle Highlights: Sporty handling, powerful engine for its class, modern design, good for urban commuting and touring Manual Purpose Manual Value Proposition: Empowers owners and technicians with the knowledge to maintain and repair the Gilera Nexus 300 IE, ensuring longevity and optimal performance. 📋 Manual Details Coverage Areas Coverage Scope: Comprehensive repair, maintenance, rebuilding, refurbishment, restoration, diagnostics Page Count Estimated Page Count: High (Specific count not provided, but implied to be extensive for workshop level) Manual Type Manual Type: Workshop Repair Manual Language Language: English (Assumed, standard for most workshop manuals) Format File Format: PDF Download 📖 Manual Coverage Systems Covered Engine System: Engine mechanical, lubrication, cooling, fuel injection, ignition, exhaust Transmission System: Automatic transmission (CVT), clutch, gearbox operation Chassis System: Frame, suspension (front and rear), steering, wheels, tires Braking System: Hydraulic brake system (front and rear discs), ABS (if applicable) Electrical System: Battery, charging system, starting system, lighting, instrumentation, wiring diagrams, ECU diagnostics Fuel System: Fuel tank, fuel pump, fuel filter, fuel injection system (throttle body, injectors) Bodywork And Trim: Body panels, fairings, seat, storage, fasteners Diagnostics: Troubleshooting guides, diagnostic trouble codes (DTCs), fault finding procedures Procedures Included Maintenance Procedures: Scheduled maintenance, oil changes, filter replacements, spark plug replacement, brake pad replacement, coolant service Repair Procedures: Engine disassembly and reassembly, transmission overhaul, suspension component replacement, electrical component repair Rebuilding Procedures: Detailed instructions for rebuilding engine components and transmission Troubleshooting Guides: Step-by-step guides for diagnosing and resolving common and uncommon issues Specifications And Tolerances: Torque specifications, clearances, wear limits for all components Technical Depth Depth Of Information: Extensive technical detail suitable for professional technicians and experienced DIYers Diagnostic Capabilities: Covers electronic diagnostics, sensor testing, and ECU parameter interpretation Rebuild Level Detail: Includes detailed instructions for complete engine and transmission rebuilds 📊 Manual Specifications File Format File Quality: High-resolution PDF for clear viewing and printing Searchability: Likely searchable text within the PDF for quick information retrieval Print Quality Print Compatibility: Optimized for printing individual pages or sections Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, liquid-cooled, single-cylinder, 4-valve, DOHC (Double Overhead Camshaft) Displacement: 278 cc Bore X Stroke: 75 mm x 63 mm Compression Ratio: 11.0:1 Performance Horsepower: Approximately 22.4 HP (16.7 kW) at 7250 rpm (typical for this engine) Torque: Approximately 23.2 Nm at 6000 rpm (typical for this engine) Fuel System Fuel Delivery: Electronic Fuel Injection (IE) Fuel Type: Unleaded gasoline (Petrol) Fuel Tank Capacity: Approximately 15 liters Lubrication System Oil Type: SAE 10W-40 or 15W-50 API SG/SH/SJ or higher (specific to manual) Oil Capacity: Approximately 1.3 liters (with filter change) (specific to manual) Cooling System Coolant Type: Ethylene glycol-based coolant with anti-corrosion additives (specific to manual) Coolant Capacity: Approximately 1.0 liters (specific to manual) 🔧 Transmission Standard Transmission Type: Automatic Continuously Variable Transmission (CVT) Features Drive Type: Belt drive to rear wheel Transmission Fluid: Specific automatic transmission fluid (ATF) required (refer to manual for exact specification and capacity) 📐 Dimensions Exterior Length: Approx. 2150 mm Width: Approx. 760 mm Height: Approx. 1420 mm (seat height varies) Weights Dry Weight: Approx. 185 kg Curb Weight: Approx. 196 kg (with fluids) Interior Seat Height: Approx. 790 mm Cargo Underseat Storage: Sufficient for one full-face helmet 🛡️ Safety Features Ratings Safety Certification: CE certified (typical for European market scooters) Active Features Braking System Type: Front: Dual hydraulic disc brakes; Rear: Single hydraulic disc brake. ABS optional on some models. Lighting: Halogen headlights, LED taillight (typical) Passive Features Chassis Design: Steel frame providing rigidity and stability Instrumentation: Digital and analog display with essential warning lights 💡 Technology Features Infotainment Instrument Cluster: Combination of analog speedometer and tachometer with a digital display for odometer, trip meter, fuel level, coolant temperature, and clock. Driver Assistance ABS Availability: ABS was an optional feature on some Gilera Nexus 300 IE models, enhancing braking safety. Connectivity Diagnostic Port: OBD-II or proprietary diagnostic connector for engine management system access. 🔧 Maintenance Service Intervals Oil Change Interval: Every 5,000 km or annually, whichever comes first (refer to manual for precise interval) Air Filter Replacement: Every 10,000 km or as needed based on inspection (refer to manual) Spark Plug Replacement: Every 10,000 km (refer to manual for specific plug type and gap) Belt Replacement: Typically every 15,000-20,000 km (refer to manual for specific interval and inspection) Fluid Specifications Engine Oil Specification: SAE 10W-40 or 15W-50 API SG/SH/SJ or higher (confirm with manual) Brake Fluid Specification: DOT 4 (refer to manual for exact type and replacement interval) Coolant...