🏷️ Basic Information Identification Make: Gilera Model: Nexus 500 Model Variant: Nexus 500 (Euro 3) Year Coverage Start: 2005 Year Coverage End: Onward Codes Euro Standard: Euro 3 👋 Introduction Market Position Vehicle Segment: Maxi-scooter, Sport scooter Target Audience: Performance-oriented riders, touring, commuting, enthusiasts Competitive Analysis Competitors: Suzuki Burgman 400/650, Yamaha TMAX, Aprilia Atlantic 500, Honda Silver Wing Key Features Performance Focus: Emphasis on power and sporty handling for a scooter Engine Size: 500cc class for substantial power Euro Standard: Euro 3 compliance indicates modern emissions control 📋 Manual Details Coverage Areas Comprehensive Coverage: A-Z (All repairs covered) Model Variants Covered: All models Page Count Estimated Page Count: High (Professionals use) Manual Type Manual Type: Service Repair Workshop Manual Language Language: English (Assumed based on common industry practice) Format File Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Full engine overhaul, diagnostics, component testing, performance tuning Fuel System: Fuel injection system, fuel pump, injectors, fuel pressure regulation, fuel tank servicing Ignition System: Spark plugs, ignition coils, ECU control, timing Cooling System: Radiator, coolant pump, thermostat, fan operation, fluid specifications Exhaust System: Catalytic converter, muffler, lambda sensors (O2 sensors), emissions control Transmission: Automatic transmission operation, fluid changes, clutch system, torque converter servicing Brakes: Hydraulic system, brake fluid, ABS components, caliper servicing, disc/pad replacement, bleeding procedures Suspension: Front forks (telescopic), rear shock absorber, linkage systems, bearing maintenance Steering: Handlebar assembly, steering head bearings, linkage Electrical System: Battery, charging system (alternator/stator), starter motor, lighting, wiring diagrams, fuses, relays, ECU diagnostics Bodywork: Panel removal and installation, fairings, seat, storage compartments Chassis: Frame inspection, welding points, component mounting Procedures Included Routine Maintenance: Oil changes, filter replacements, chain adjustment (if applicable), tire pressure checks, brake adjustments Troubleshooting: Diagnostic flowcharts, fault code interpretation, common problem solutions Repair Procedures: Step-by-step instructions for all major component repairs and replacements Diagnostic Procedures: Using diagnostic tools, interpreting sensor data, electrical circuit testing Assembly Disassembly: Detailed instructions for taking apart and reassembling various systems Specifications Torque: Torque values for critical fasteners and components Technical Depth Depth Level: Professional/Expert (Same type as used by mechanics) Diagnostic Capabilities: Advanced diagnostics for electronic control units (ECUs) and sensor systems Rebuild Procedures: Comprehensive instructions for complete engine and transmission rebuilds 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable text (typical for professional PDFs) Print Quality Print Readability: High (Designed for easy reading and printing) Binding Type Binding: Not applicable (Digital download) Paper Type Paper Quality: Not applicable (Digital download) ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, single-cylinder, liquid-cooled Displacement: Approximately 493cc (183MR engine family) Bore X Stroke: Specific values would be in manual (e.g., 93.5 mm x 73.2 mm) Valve Train: SOHC, 4 valves per cylinder Performance Horsepower Peak: Around 40 HP (29.4 kW) @ ~7,500 rpm (Manufacturer specific) Torque Peak: Around 45 Nm (33.2 lb-ft) @ ~5,000 rpm (Manufacturer specific) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded gasoline Ignition Type: Electronic ignition, CDI controlled Emission Control: Catalytic converter, Lambda sensor (O2 sensor) 🔧 Transmission Standard Transmission Type: Automatic CVT (Continuously Variable Transmission) Drive Type: Belt drive to rear wheel Optional Optional Transmission: N/A (CVT is standard for this model) Features Clutch Type: Automatic centrifugal clutch 📐 Dimensions Exterior Length: Specific value in manual (e.g., ~2150 mm) Width: Specific value in manual (e.g., ~790 mm) Height: Specific value in manual (e.g., ~1380 mm) Wheelbase: Specific value in manual (e.g., ~1510 mm) Weights Dry Weight: Specific value in manual (e.g., ~190 kg) Wet Weight: Specific value in manual (e.g., ~205 kg) Max Load Capacity: Specific value in manual Cargo Underseat Storage: Significant storage, likely fits one full-face helmet Glove Compartment: Yes, typically with a lock 🛡️ Safety Features Ratings Crash Test Ratings: N/A (Motorcycle/Scooter safety is assessed differently) Active Features ABS: Optional ABS (Anti-lock Braking System) available on some models/trims Braking System: Front: Dual discs, Rear: Single disc Lighting: Halogen headlights, LED taillight/indicators (model dependent) Passive Features Frame Construction: Steel underbone frame Seatbelt: N/A Airbags: N/A 💡 Technology Features Infotainment Dashboard: Digital and analog display with speed, RPM, fuel level, temperature, odometer, clock Driver Assistance ABS Availability: Available as an option on select models, greatly enhances braking safety Connectivity Usb Charging Port: May be present on later models or as an aftermarket addition 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 5,000 - 10,000 km or annually (Refer to manual for exact) Spark Plug Replacement: Typically every 10,000 - 20,000 km Air Filter Cleaning Replacement: Check every 5,000 km, replace as needed Transmission Fluid Change: Typically every 10,000 - 20,000 km Fluid Specifications Engine Oil Type: Synthetic SAE 5W-40 or 10W-40 (API SG/SH/SJ or higher - confirm with manual) Engine Oil Capacity: Approx. 1.4 - 1.6 liters (including filter - confirm with manual) Coolant Type: Ethylene glycol-based antifreeze coolant (e.g., Piaggio/Gilera specific or equivalent) Brake Fluid Type: DOT...