🏷️ Basic Information Identification Make: Gilera Model: Nexus 500 Years Covered: 2005, 2006 Codes Model Codes: XP 500 👋 Introduction Market Position Target Audience: Gilera Nexus 500 owners, DIY enthusiasts, independent mechanics Competitive Analysis Value Proposition: Enables independent repair, cost savings, in-depth vehicle knowledge Key Features Accessibility: Instant PDF download, usable on Windows & Mac 📋 Manual Details Coverage Areas Primary Focus: Service and Repair Scope: Comprehensive Page Count Estimated Page Count: N/A (Digital PDF) Manual Type Type: Service and Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Service Repair: Yes Transmission Service Repair: Yes Brake System: Yes Electrical System: Yes Wiring Diagrams: Yes Suspension: Yes Steering: Yes Cooling System: Yes Fuel Injection Fuel System: Yes Emission System: Yes Engine Control System: Yes Chassis Body: Yes Restraint System: Yes Axle: Yes Procedures Included General Maintenance: Yes Troubleshooting: Yes Disassembly Reassembly: Yes Periodic Lubrication: Yes Technical Depth Depth: Complete, from basic maintenance to advanced repair 📊 Manual Specifications File Format Format: PDF Software Requirements: Adobe PDF Reader Print Quality Printability: Printable Binding Type Binding: N/A (Digital) Paper Type Paper: N/A (Digital) ⚙️ Engine Specifications Primary Engine Engine Type: Single-cylinder, four-stroke Displacement: 492.7 cc Bore X Stroke: 93 mm x 73 mm Compression Ratio: 10.5:1 Cooling System: Liquid-cooled Performance Horsepower: Approx. 40 HP @ 7,000 RPM (manufacturer figures may vary) Torque: Approx. 45 Nm @ 5,500 RPM (manufacturer figures may vary) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline 🔧 Transmission Standard Transmission Type: Automatic (CVT - Continuously Variable Transmission) Features Drive Type: Belt drive 📐 Dimensions Exterior Length: Approx. 2150 mm Width: Approx. 780 mm Height: Approx. 1300 mm (seat height approx. 780 mm) Weights Dry Weight: Approx. 190 kg Gross Vehicle Weight Rating: N/A (Specific to region and configuration) 🛡️ Safety Features Ratings Safety Standards: Meets relevant European safety directives (CE) Active Features Braking System Front: Dual 260mm discs, hydraulic calipers Braking System Rear: 240mm disc, hydraulic caliper ABS Availability: Optional (check specific model configuration) Passive Features Lighting: Halogen headlight, LED taillight 💡 Technology Features Infotainment Instrument Cluster: Analog tachometer, digital speedometer, fuel gauge, clock, odometer, trip meter, indicator lights. Driver Assistance ABS: Available as an option on some models, enhancing braking safety. Connectivity Charging Port: May include a 12V power outlet for accessory charging. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 5,000-6,000 km or annually. Specific interval in manual. Spark Plug Replacement: Refer to manual for specific mileage or time intervals. Air Filter Inspection: Regular inspection, typically every 5,000 km or annually. Fluid Specifications Engine Oil Type: Fully synthetic SAE 5W-40 or 10W-40 (API SG/SH/SJ or higher, JASO MA recommended). Exact specification in manual. Coolant Type: Ethylene glycol-based antifreeze/coolant, mixed 50/50 with distilled water. Brake Fluid Type: DOT 4 Known Issues Common Wear Items: Voltage regulator, drive belt, suspension components Potential Electrical Gremlins: Some owners report occasional electrical issues; manual provides diagnostic guidance. 📚 Vehicle History Brand Heritage Manufacturer: Gilera S.p.A. (an Italian company, part of Piaggio Group) Model Evolution Nexus Lineage: The Nexus 500 was a high-performance maxi-scooter, known for its sporty handling and GT (Gran Turismo) capabilities. Production Production Period: The Nexus 500 was produced from 2003 to 2007, with the 2005-2006 models representing a key period.