🏷️ Basic Information Identification Make: Gilera Model: Nexus 500SP Mk2 Year: 2005-2007 Vehicle Type: Maxi-scooter Product Type: Factory Service Repair Manual 👋 Introduction Market Position Segment: Premium maxi-scooter segment, known for sportiness and touring capabilities. Competitive Analysis Competitors: Yamaha TMAX, Suzuki Burgman 400/650, BMW C650GT. Key Features Vehicle Strengths: Powerful engine, agile handling, comfortable ride, premium features for its class. Manual Value Proposition Value For Money: Provides factory-level diagnostic and repair information, enabling significant cost savings compared to dealership servicing. 📋 Manual Details Coverage Areas Primary Coverage: All repair and service procedures for the Gilera Nexus 500SP Mk2 (2005-2007) Page Count Estimated Page Count: Extensive (specific count not provided, but described as 'complete' and covering all procedures) Manual Type Type: Factory Service Repair Manual Language Language: ENGLISH Format File Format: PDF/ZIP 📖 Manual Coverage Systems Covered Engine Mechanics: Complete engine disassembly, assembly, inspection, and repair procedures Engine Management: Fuel injection system diagnosis and repair, electronic control unit (ECU) information Electrical System: Wiring diagrams, component testing, troubleshooting for all electrical systems Braking System: Front and rear brake system maintenance, repair, bleeding procedures, component replacement Suspension System: Front fork and rear shock absorber maintenance, adjustment, and overhaul Cooling System: Radiator, fan, coolant circulation system maintenance and repair Chassis And Bodywork: Frame inspection, body panel removal and installation, fairing repair Engine Components: Cylinder head, piston, crankshaft, lubrication system, valve train, timing Fuel System Components: Fuel pump, fuel injectors, throttle body, fuel pressure regulator Exhaust System: Catalytic converter, mufflers, exhaust manifold inspection and repair Wheels And Tires: Tire inspection, pressure, wheel bearing maintenance, wheel removal/installation Steering System: Handlebar, steering head bearings, fork alignment Lighting And Indicators: Headlights, taillights, brake lights, turn signals, wiring and bulbs Instrumentation And Gauges: Speedometer, tachometer, warning lights, electrical connections Procedures Included Routine Maintenance: Oil changes, filter replacements, spark plug checks, drive belt inspection/replacement Troubleshooting: Diagnostic procedures for common and uncommon issues, fault code interpretation Rebuilding Procedures: Complete engine rebuild procedures, transmission overhaul (if applicable to the platform) Pre Delivery Inspection: Factory pre-delivery inspection checklist and procedures Torque Specifications: Detailed torque values for all critical fasteners throughout the vehicle Diagnostic Charts: Systematic troubleshooting charts for various operational faults Assembly Illustrations: Exploded views and step-by-step illustrations for component reassembly Timing Procedures: Engine timing procedures, valve clearance adjustments Technical Depth Depth: Comprehensive: From basic maintenance and adjustments to advanced diagnostics and complete component overhauls, suitable for professional technicians and skilled DIY enthusiasts. Diagnostic Tools: Information on required special tools and diagnostic equipment for proper service 📊 Manual Specifications File Format Compatibility: WIN/MAC/LINUX Requirement: Requires unzipper software (e.g., WinRAR) Accessibility: Instant download, accessible across multiple operating systems Print Quality Quality Description: Digital PDF format, typically high resolution suitable for clear viewing and printing. Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Single-cylinder, 4-stroke Displacement: 493 cc (approximately) Bore X Stroke: Specific dimensions would be detailed in the manual Cooling System: Liquid-cooled Performance Horsepower: Approx. 40-45 HP (specific rating varies by market/tune) Torque: Specific torque figures would be detailed in the manual Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded gasoline (RON 95 or higher recommended) Ignition System Ignition Type: Electronic ignition, digitally controlled 🔧 Transmission Primary Transmission Transmission Type: Automatic CVT (Continuously Variable Transmission) Drive Type: Belt drive to rear wheel Features Clutch Type: Automatic centrifugal clutch 📐 Dimensions Exterior Length: Specific dimensions would be detailed in the manual Width: Specific dimensions would be detailed in the manual Height: Specific dimensions would be detailed in the manual Weights Dry Weight: Approx. 190-200 kg (specific weight varies by specification) Gross Vehicle Weight Rating: Specific GVWR would be detailed in the manual Capacity Fuel Tank Capacity: Approx. 15 liters (specific capacity would be detailed in the manual) 🛡️ Safety Features Ratings Crash Test Ratings: N/A (Motorcycles/Scooters typically do not undergo standardized crash testing like cars) Active Features Braking System Type: Dual disc front brakes, single disc rear brake. ABS was often an optional feature on this model, detailed in the manual. Passive Features Lighting System: Halogen headlights, LED taillights (typical for the era) 💡 Technology Features Infotainment Dashboard Features: Digital and analog instrumentation including speedometer, tachometer, fuel gauge, temperature gauge, clock, mileage displays. Driver Assistance ABS Availability: Anti-lock Braking System (ABS) was an optional feature for certain models/years, details on its operation and maintenance are in the manual. Connectivity Diagnostic Ports: On-board diagnostic (OBD) port or manufacturer-specific diagnostic connectors for engine management and fault code retrieval, covered in the manual. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 5,000-7,000 km or annually (refer to manual for exact intervals) Air Filter Replacement: Inspect regularly, replace as per manual recommendations (e.g., every 10,000-15,000 km) Spark Plug Replacement: Typically every 10,000-12,000 km (specific plug type and gap detailed in manual) Transmission Fluid...