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GILERA RUNNER PUREJET 50 Service Repair PDF Manual 2003-2004 Download

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The Gilera Runner Purejet 50, produced between 2003 and 2004, is a high-performance 50cc scooter designed for sporty riding. It stands out with its agile handling, striking design, and innovative Purejet technology, which features a liquid-cooled, 2-stroke engine equipped with electronic fuel injection. This combination offers a balance of performance and efficiency, positioning it competitively within the performance scooter segment. An Italian manufacturer with a heritage dating back to 1909 and now part of a larger group, is known for producing well-engineered and reliable vehicles. This comprehensive service repair workshop manual provides detailed guidance in English for the Gilera Runner Purejet 50. It covers all essential aspects of maintenance, diagnostics, and repair, including the engine, transmission, brakes, electrical systems, chassis, and bodywork. The manual includes step-by-step procedures for scheduled maintenance, troubleshooting common issues, component overhaul, and complete rebuilds. With its high-resolution diagrams and searchable format, this resource is an invaluable tool for owners and technicians alike, aiming to ensure the longevity and optimal performance of the vehicle while offering significant cost savings on service and repairs. 🏷️ Basic Information Identification Make: Gilera Model: Runner Purejet 50 Model Variant: Purejet 50 Production Years: 2003-2004 Codes Engine Code: Piaggio LEA 125 (single-cylinder, 2-stroke, Piaggio Hi-PER1). 👋 Introduction Market Position Segment: Performance 50cc scooter segment. Competitive Analysis Key Competitors: Aprilia SR50, Yamaha Aerox 50, Piaggio NRG 50. Key Features Vehicle Attributes: Sporty design, agile handling, liquid-cooled 2-stroke engine with electronic fuel injection (Purejet technology). Value Proposition Savings: Significant cost savings on service, repair, and maintenance compared to dealership labor. Manual Usability Ease Of Use: Designed for ease of use with no prior technical expertise required, though detailed for professionals. 📋 Manual Details Coverage Areas Languages: English Geographic Focus: Global (technical content applicable to all markets) Page Count Estimated Pages: N/A (Digital Download - content depth is comprehensive A-Z) Manual Type Type: Service Repair Workshop Manual Format File Format: PDF 📖 Manual Coverage Systems Covered Engine: Complete engine diagnostics, overhaul, tuning, fuel injection system, cooling system, lubrication. Transmission: Automatic transmission (CVT), clutch, gearbox components. Brakes: Front and rear brake system service, hydraulic components, disc brake specifications, bleeding procedures. Electrical: Complete electrical system, wiring diagrams, battery, starter, ignition system, lighting, instrumentation, EFI control unit. Chassis: Frame, suspension (front fork, rear shock absorber), steering system, wheel bearings. Bodywork: Body panels, fairings, seat, storage compartment, maintenance access points. Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, spark plug, coolant checks, brake fluid checks. Troubleshooting: Diagnostic flowcharts, common fault identification and correction for all systems. Repair: Component removal, installation, adjustment, and overhaul for all mechanical and electrical systems. Rebuild: Full engine and transmission rebuild procedures with detailed specifications. Technical Depth Depth: Comprehensive A-Z coverage, suitable for professional technicians and DIY enthusiasts. Includes advanced diagnostics and detailed specifications. 📊 Manual Specifications File Format Quality: High-resolution, printable diagrams and text. Searchable: Yes (standard PDF search functionality). Print Quality Pages: Printable on demand, allowing for fresh copies of specific pages. Binding Type Type: N/A (Digital Download - no physical binding). Paper Type Type: N/A (Digital Download - no physical paper). ⚙️ Engine Specifications Primary Engine Configuration: Single-cylinder, 2-stroke Cooling System: Liquid-cooled Displacement: 49.4 cc Bore X Stroke: 39 mm x 41.4 mm Power Output Approx: Approx. 5.6 HP (4.1 kW) @ 7000 RPM (varies by market regulations) Torque Approx: Approx. 5.4 Nm @ 6500 RPM (varies by market regulations) Fuel System Type: Electronic Fuel Injection (EFI) - Piaggio Purejet system Fuel Type: Unleaded Gasoline (95 RON recommended) Ignition System: Electronic ignition with CDI (Capacitor Discharge Ignition) and EFI control unit. Lubrication System: Automatic oil injection (separate oil reservoir). 🔧 Transmission Standard Type: Automatic Continuously Variable Transmission (CVT) Clutch: Automatic centrifugal clutch Features Gear Reduction: Integrated gear reduction unit Fluid Specifications Transmission Fluid: API GL-3 or GL-4 gear oil (refer to manual for specific viscosity and capacity, typically SAE 80W/90) 📐 Dimensions Exterior Length: Approx. 1850 mm Width: Approx. 730 mm Height: Approx. 1130 mm Wheelbase: Approx. 1310 mm Weights Dry Weight Approx: Approx. 105 kg Gross Vehicle Weight Rating Gvwr Approx: Approx. 255 kg Cargo Underseat Storage: Sufficient for one full-face helmet (design may vary slightly). Wheels Tires Front Tire Size: 120/70-14 Rear Tire Size: 130/60-13 Front Wheel Size: 14 inch Rear Wheel Size: 13 inch 🛡️ Safety Features Ratings Crash Test Results: N/A (As this is a 50cc scooter, formal crash test ratings like automotive standards are not typically applied or published. Safety relies on design and rider vigilance.) Active Features Braking System: Front and rear disc brakes for effective stopping power. Lighting: Headlight, taillight, brake lights, turn signals for visibility. Passive Features Frame Construction: Steel frame designed for rigidity and stability. Suspension: Telescopic front fork and rear monoshock absorber for rider comfort and control. 💡 Technology Features Infotainment Instrument Cluster: Digital and analog combination display with speedometer, tachometer,...
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GILERA RUNNER PUREJET 50 Service Repair PDF Manual 2003-2004 DownloadGILERA RUNNER PUREJET 50 Service Repair PDF Manual 2003-2004 DownloadGILERA RUNNER PUREJET 50 Service Repair PDF Manual 2003-2004 Download
The Gilera Runner Purejet 50, produced between 2003 and 2004, is a high-performance 50cc scooter designed for sporty riding. It stands out with its agile handling, striking design, and innovative Purejet technology, which features a liquid-cooled, 2-stroke engine equipped with electronic fuel injection. This combination offers a balance of performance and efficiency, positioning it competitively within the performance scooter segment. An Italian manufacturer with a heritage dating back to 1909 and now part of a larger group, is known for producing well-engineered and reliable vehicles. This comprehensive service repair workshop manual provides detailed guidance in English for the Gilera Runner Purejet 50. It covers all essential aspects of maintenance, diagnostics, and repair, including the engine, transmission, brakes, electrical systems, chassis, and bodywork. The manual includes step-by-step procedures for scheduled maintenance, troubleshooting common issues, component overhaul, and complete rebuilds. With its high-resolution diagrams and searchable format, this resource is an invaluable tool for owners and technicians alike, aiming to ensure the longevity and optimal performance of the vehicle while offering significant cost savings on service and repairs.
🏷️ Basic Information
Identification
Make:
Gilera
Model:
Runner Purejet 50
Model Variant:
Purejet 50
Production Years:
2003-2004
Codes
Engine Code:
Piaggio LEA 125 (single-cylinder, 2-stroke, Piaggio Hi-PER1).
👋 Introduction
Market Position
Segment:
Performance 50cc scooter segment.
Competitive Analysis
Key Competitors:
Aprilia SR50, Yamaha Aerox 50, Piaggio NRG 50.
Key Features
Vehicle Attributes:
Sporty design, agile handling, liquid-cooled 2-stroke engine with electronic fuel injection (Purejet technology).
Value Proposition
Savings:
Significant cost savings on service, repair, and maintenance compared to dealership labor.
Manual Usability
Ease Of Use:
Designed for ease of use with no prior technical expertise required, though detailed for professionals.
📋 Manual Details
Coverage Areas
Languages:
English
Geographic Focus:
Global (technical content applicable to all markets)
Page Count
Estimated Pages:
N/A (Digital Download - content depth is comprehensive A-Z)
Manual Type
Type:
Service Repair Workshop Manual
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Complete engine diagnostics, overhaul, tuning, fuel injection system, cooling system, lubrication.
Transmission:
Automatic transmission (CVT), clutch, gearbox components.
Brakes:
Front and rear brake system service, hydraulic components, disc brake specifications, bleeding procedures.
Electrical:
Complete electrical system, wiring diagrams, battery, starter, ignition system, lighting, instrumentation, EFI control unit.
Chassis:
Frame, suspension (front fork, rear shock absorber), steering system, wheel bearings.
Bodywork:
Body panels, fairings, seat, storage compartment, maintenance access points.
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, spark plug, coolant checks, brake fluid checks.
Troubleshooting:
Diagnostic flowcharts, common fault identification and correction for all systems.
Repair:
Component removal, installation, adjustment, and overhaul for all mechanical and electrical systems.
Rebuild:
Full engine and transmission rebuild procedures with detailed specifications.
Technical Depth
Depth:
Comprehensive A-Z coverage, suitable for professional technicians and DIY enthusiasts. Includes advanced diagnostics and detailed specifications.
📊 Manual Specifications
File Format
Quality:
High-resolution, printable diagrams and text.
Searchable:
Yes (standard PDF search functionality).
Print Quality
Pages:
Printable on demand, allowing for fresh copies of specific pages.
Binding Type
Type:
N/A (Digital Download - no physical binding).
Paper Type
Type:
N/A (Digital Download - no physical paper).
⚙️ Engine Specifications
Primary Engine
Configuration:
Single-cylinder, 2-stroke
Cooling System:
Liquid-cooled
Displacement:
49.4 cc
Bore X Stroke:
39 mm x 41.4 mm
Power Output Approx:
Approx. 5.6 HP (4.1 kW) @ 7000 RPM (varies by market regulations)
Torque Approx:
Approx. 5.4 Nm @ 6500 RPM (varies by market regulations)
Fuel System
Type:
Electronic Fuel Injection (EFI) - Piaggio Purejet system
Fuel Type:
Unleaded Gasoline (95 RON recommended)
Ignition
System:
Electronic ignition with CDI (Capacitor Discharge Ignition) and EFI control unit.
Lubrication
System:
Automatic oil injection (separate oil reservoir).
🔧 Transmission
Standard
Type:
Automatic Continuously Variable Transmission (CVT)
Clutch:
Automatic centrifugal clutch
Features
Gear Reduction:
Integrated gear reduction unit
Fluid Specifications
Transmission Fluid:
API GL-3 or GL-4 gear oil (refer to manual for specific viscosity and capacity, typically SAE 80W/90)
📐 Dimensions
Exterior
Length:
Approx. 1850 mm
Width:
Approx. 730 mm
Height:
Approx. 1130 mm
Wheelbase:
Approx. 1310 mm
Weights
Dry Weight Approx:
Approx. 105 kg
Gross Vehicle Weight Rating Gvwr Approx:
Approx. 255 kg
Cargo
Underseat Storage:
Sufficient for one full-face helmet (design may vary slightly).
Wheels Tires
Front Tire Size:
120/70-14
Rear Tire Size:
130/60-13
Front Wheel Size:
14 inch
Rear Wheel Size:
13 inch
🛡️ Safety Features
Ratings
Crash Test Results:
N/A (As this is a 50cc scooter, formal crash test ratings like automotive standards are not typically applied or published. Safety relies on design and rider vigilance.)
Active Features
Braking System:
Front and rear disc brakes for effective stopping power.
Lighting:
Headlight, taillight, brake lights, turn signals for visibility.
Passive Features
Frame Construction:
Steel frame designed for rigidity and stability.
Suspension:
Telescopic front fork and rear monoshock absorber for rider comfort and control.
💡 Technology Features
Infotainment
Instrument Cluster:
Digital and analog combination display with speedometer, tachometer, fuel gauge, coolant temperature, and warning lights.
Driver Assistance
Features:
N/A (Scooter class, no driver assistance systems).
Connectivity
Features:
N/A (Scooter class, no connectivity features).
Engine Management
System:
Piaggio's advanced EFI system with electronic control unit (ECU) for precise fuel metering and ignition timing, optimizing performance and emissions.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 3,000 - 5,000 km or annually (refer to manual for exact interval).
Air Filter Cleaning Replacement:
Every 2,000 - 3,000 km, or as needed based on operating conditions.
Spark Plug Replacement:
Every 5,000 - 8,000 km (specific plug type required).
Transmission Oil Change:
Every 6,000 - 10,000 km or every two years.
Fluid Specifications
Engine Oil:
Specific 2-stroke oil for automatic oil injection systems. API TC, JASO FD/FE rated. Capacity approx. 0.8 - 1.0 Liters (for separate oil tank).
Coolant:
Ethylene glycol-based coolant with anti-corrosion additives. Mixture ratio 50/50 with distilled water. Capacity approx. 0.7 - 0.8 Liters.
Brake Fluid:
DOT 4 or DOT 5.1 brake fluid (refer to manual for specific recommendation).
Known Issues
Efi System:
Potential for injector clogging or fuel pump issues if fuel quality is poor or maintenance is neglected. EFI sensor issues can also occur.
Cooling System:
Leaks from hoses or radiator, thermostat malfunctions, especially if coolant is not changed regularly.
Cylinder Wear:
As with many high-performance 2-strokes, cylinder and piston wear can be accelerated with aggressive riding or improper lubrication.
📚 Vehicle History
Brand Heritage
Manufacturer:
Gilera is an Italian motorcycle manufacturer with a long history, founded in 1909. It is now part of the Piaggio Group.
Model Evolution
Runner Lineage:
The Gilera Runner series is known for its sporty and performance-oriented scooters, often featuring advanced technology for their class.
Production
Manufacturing Location:
Primarily Italy (Piaggio Group manufacturing facilities).
🏆 Awards & Recognition
Recognitions
Awards:
N/A (Specific awards for this model are not readily available in public domain, but Gilera Runner models are generally well-regarded in their segment for performance and design.)
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